Equipment Cost Estimation¶
The openpytea.equipment module estimates purchased and installed costs
for individual process units using published cost correlations, automatic CEPCI
inflation adjustment, and process/material installation factors.
How costs are estimated¶
Purchased cost correlations¶
Six correlation forms are supported:
Offset power-law
Log-log quadratic
Ln-ln quadratic
Same form as log-log quadratic but with natural rather than base-10 logarithms. \(K_4\) and \(K_5\) are optional (default 0) and let either log-based form fit a cubic or quartic trend when the underlying data calls for it — the built-in correlations of both forms currently only use \(K_1\)–\(K_3\).
Power-sizing
Exponential
2-var power-law
For equipment priced off two independent size parameters (e.g., a belt
conveyor’s width and length). \(a\) is typically 0 unless the
correlation has a genuine offset term. Evaluating this form requires
passing both sizes, e.g. Equipment(..., param=(S1, S2)) — see
Example 10 below.
where \(S\) (or \(S_1\), \(S_2\)) is the equipment size parameter (e.g., shaft power in kW, heat transfer area in m²) and \(C_p\) is the purchased cost in the correlation’s reference year (USD). For the power-sizing form, \(S_0\) and \(C_0\) are a reference size and its corresponding cost.
All correlations and their coefficients are stored in
cost_correlations.csv.
OpenPyTEA does not require a database match. You can bypass the built-in
correlations entirely and supply your own purchased_cost directly — for
vendor quotes, proprietary data, or equipment types not yet in the database.
See Example 3 below.
CEPCI inflation adjustment¶
Purchased costs are inflated from the correlation’s reference year to the target year using the Chemical Engineering Plant Cost Index (CEPCI):
Historical CEPCI values are bundled with the package in
cepci_values.csv.
The default target year is 2024.
The bundled values are sourced from the University of Manchester CEPCI table (accessed 7 April 2026). Users are encouraged to verify these values and, if more recent or detailed data are available, replace them by editing ``cepci_values.csv`` directly before running their analysis.
Direct (installed) cost¶
The direct cost adds installation contributions on top of the purchased cost:
where \(f_m\) is the material factor and \(f_p\), \(f_{er}\),
\(f_{el}\), \(f_i\), \(f_c\), \(f_s\), \(f_l\) are the
piping, erection, electrical, instrumentation, civil, structural, and lagging
factors respectively. Default installation factor values depend on the process_type
(see Process installation factors below). All factors can be overridden per equipment
item via constructor keyword arguments — see Example 9 for details.
Source: Towler & Sinnott (2022)
Equipment Cost Correlations¶
cost_correlations.csv bundles 417 correlations spanning 34 equipment
categories (agitators, compressors, heat exchangers, pressure vessels,
reactors, conveyors, and more), pulled from several published sources:
Turton et al., Analysis, Synthesis, and Design of Chemical Processes (2018) — log-log quadratic correlations.
Towler & Sinnott, Chemical Engineering Design (2010) — offset power-law correlations.
Perry’s Chemical Engineers’ Handbook, Table 9-50 (1997) — power-sizing correlations, cost-escalated to 1996 via the Marshall & Swift index.
Seider et al., Product and Process Design Principles, 4th ed. (2013) — ln-ln quadratic, offset/2-var power-law, and exponential correlations for solids-handling, size-enlargement, and separation equipment.
Ulrich (2003), ESDU 97006 (1997), and several process-specific studies (Manzolini, Kreutz, Parkinson, Towler, Nexant, NREL) covering compressors, furnaces, gas separation, and CO2 capture equipment.
Each row records the correlation’s category, type, size
units, valid size range (s_lower–s_upper, plus
s2_lower–s2_upper for two-parameter forms), correlation
form, reference cost_year, its default material (the
construction material the quoted cost basis assumes, e.g. Carbon
steel or Stainless steel — override via the Equipment
constructor’s material argument), its source
(clickable, linking to the DOI or reference where available), any
Remarks (basis of the quoted cost, e.g. free-on-board vs. installed,
included/excluded motor, escalation notes), and the correlation key.
Use the key value as the cost_func argument when you need to pin
a specific correlation (see Example 2 below), and the
category/type values for the Equipment constructor.
The correlation coefficients themselves are not shown in this summary
table — download the full
cost_correlations.csv
for those.
The table below is generated directly from cost_correlations.csv and
is searchable, sortable, and paginated — use the search box to filter by
category, type, form, or source, or click a column header to sort.
Category and Type stay pinned while you scroll horizontally
through the remaining columns.
Category |
Type |
Units |
Min size |
Max size |
Form |
Year |
Default material |
Source |
Remarks |
Key |
|---|---|---|---|---|---|---|---|---|---|---|
Adsorption & membrane separation |
Gas permeation |
membrane surface area, ft2 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Membrane module. |
|
|||
Adsorption & membrane separation |
Pervaporation |
membrane surface area, ft2 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Membrane module. |
|
|||
Adsorption & membrane separation |
Reverse osmosis, brackish water |
purified water, million gal/day |
0.2 |
14 |
offset power-law |
2013 |
n.a. |
Bare-module cost |
|
|
Adsorption & membrane separation |
Reverse osmosis, seawater |
purified water, million gal/day |
2 |
50 |
ln-ln quadratic |
2013 |
n.a. |
Bare-module cost |
|
|
Adsorption & membrane separation |
Ultrafiltration (high estimate) |
membrane surface area, ft2 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Membrane cartridge. |
|
|||
Adsorption & membrane separation |
Ultrafiltration (low estimate) |
membrane surface area, ft2 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Membrane cartridge. |
|
|||
Agitators, blenders, & mixers |
Agitator, propeller, closed vessel |
motor power, Hp |
1 |
8 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Direct coupling to motor, pressures to 150 psig. Includes motor and shaft. |
|
|
Agitators, blenders, & mixers |
Agitator, propeller, open tank |
motor power, Hp |
1 |
8 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Direct coupling to motor. Includes motor and shaft. |
|
|
Agitators, blenders, & mixers |
Agitator, turbine, closed vessel |
motor power, Hp |
2 |
60 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Includes speed reducer, motor and shaft. Pressures to 150 psig. |
|
|
Agitators, blenders, & mixers |
Agitator, turbine, open tank |
motor power, Hp |
2 |
60 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Includes speed reducer, motor and shaft. |
|
|
Agitators, blenders, & mixers |
Agitator, turbine, top entry, closed |
kW |
1.5 |
150 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Agitators, blenders, & mixers |
Agitator, turbine, top entry, open |
kW |
1.5 |
22.4 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Agitators, blenders, & mixers |
Impeller mixer |
power, kW |
5 |
150 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Agitators, blenders, & mixers |
Kneader blender |
volume, m3 |
0.14 |
3 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Agitators, blenders, & mixers |
Kneader, sigma double arm |
volume, ft3 |
20 |
380 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Agitators, blenders, & mixers |
Kneader, tilting double arm |
volume, ft3 |
10 |
56 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Agitators, blenders, & mixers |
Muller mixer |
volume, ft3 |
10 |
380 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Agitators, blenders, & mixers |
Propeller mixer |
driver power, kW |
5 |
75 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Agitators, blenders, & mixers |
Propeller mixer |
power, kW |
5 |
500 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Agitators, blenders, & mixers |
Ribbon blender |
volume, m3 |
0.7 |
11 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Agitators, blenders, & mixers |
Ribbon mixer |
volume, ft3 |
25 |
320 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Agitators, blenders, & mixers |
Rotary blender |
volume, m3 |
0.7 |
11 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Agitators, blenders, & mixers |
Spiral ribbon mixer |
driver power, kW |
5 |
35 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Agitators, blenders, & mixers |
Static mixer |
flow, L/s |
1 |
50 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Agitators, blenders, & mixers |
Tumbler, double cone |
volume, ft3 |
50 |
270 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Agitators, blenders, & mixers |
Tumbler, twin shell |
volume, ft3 |
35 |
330 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Agitators, blenders, & mixers |
Turbine mixer |
power, kW |
5 |
150 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Boilers, heaters, & furnaces |
Boiler, field erected (10-70 bar) |
steam, kg/h |
20,000 |
800,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Boilers, heaters, & furnaces |
Boiler, packaged (15-40 bar) |
steam, kg/h |
5,000 |
200,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Boilers, heaters, & furnaces |
Burner |
vessel volume, m3 |
offset power-law |
2016 |
n.a. |
|
||||
Boilers, heaters, & furnaces |
Diphenyl heater |
duty, kW |
650 |
10,750 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Boilers, heaters, & furnaces |
Dowtherm A heater |
heat absorbed, Btu/hr |
500,000 |
70,000,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Boilers, heaters, & furnaces |
Electric arc furnace |
net electric power, MWe |
offset power-law |
2016 |
n.a. |
|
||||
Boilers, heaters, & furnaces |
Furnace, box |
duty, kW |
30 |
120 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Boilers, heaters, & furnaces |
Furnace, cylindrical |
duty, kW |
0.2 |
60 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Boilers, heaters, & furnaces |
Gas-fired heater |
heat duty, Btu/hr |
10,000,000 |
500,000,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Pressures up to 500 psig. |
|
|
Boilers, heaters, & furnaces |
Hot water heater |
duty, kW |
650 |
10,750 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Boilers, heaters, & furnaces |
Hot water heater |
heat absorbed, Btu/hr |
500,000 |
70,000,000 |
ln-ln quadratic |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Boilers, heaters, & furnaces |
Kettle, jacketed, glass-lined |
m3 |
0.2 |
3.8 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Boilers, heaters, & furnaces |
Molten salt heater |
duty, kW |
650 |
10,750 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Boilers, heaters, & furnaces |
Molten salt, mineral & silicon oil heater |
heat absorbed, Btu/hr |
500,000 |
70,000,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Boilers, heaters, & furnaces |
Nonreactive fired heater |
duty, kW |
1,000 |
100,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Boilers, heaters, & furnaces |
Pyrolysis furnace |
duty, kW |
3,000 |
100,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Boilers, heaters, & furnaces |
Pyrolysis furnace |
duty, kW |
2,900 |
60,000 |
offset power-law |
2003 |
n.a. |
|
||
Boilers, heaters, & furnaces |
Pyrolysis furnace |
heat absorbed, Btu/hr |
10,000,000 |
500,000,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Pressure to 10 atm. |
|
|
Boilers, heaters, & furnaces |
Reformer furnace |
duty, kW |
3,000 |
100,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Boilers, heaters, & furnaces |
Reformer furnace |
heat absorbed, Btu/hr |
10,000,000 |
50,000,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Pressure to 10 atm. |
|
|
Boilers, heaters, & furnaces |
Steam boiler |
duty, kW |
1,200 |
9,400 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Boilers, heaters, & furnaces |
Steam boiler |
heat absorbed, Btu/hr |
500,000 |
70,000,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Pressure to 20 atm. |
|
|
Centrifuges |
Atmospheric suspended basket |
power, kW |
2 |
20 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Centrifuges |
Auto batch separator |
diameter, m |
0.5 |
1.7 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Centrifuges |
Automatic batch, horizontal |
m2, filter area |
0.65 |
7.43 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. |
|
|
Centrifuges |
Batch, bottom-drive, vertical basket |
bowl diameter, in. |
20 |
43 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Centrifuges |
Batch, top-drive, vertical basket |
bowl diameter, in. |
20 |
43 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Centrifuges |
Centrifugal separator |
diameter, m |
0.5 |
1 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Centrifuges |
Continuous reciprocating pusher |
tons solids/hr |
1 |
20 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Centrifuges |
Continuous scroll solid bowl |
tons solids/hr |
2 |
40 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Centrifuges |
High-speed disk |
diameter, m |
0.26 |
0.49 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Centrifuges |
Horizontal auto-batch |
bowl diameter, in. |
20 |
43 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Centrifuges |
Oscillating screen |
diameter, m |
0.5 |
1.1 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Centrifuges |
Solid bowl, without motor |
diameter, m |
0.3 |
2 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Centrifuges |
Vertical auto-batch |
bowl diameter, in. |
20 |
70 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
CO2 capture |
MEA CCS technology |
kg/s |
offset power-law |
2011 |
n.a. |
|
||||
Compressors & blowers |
Air blower |
electric power, MWe |
offset power-law |
2006 |
n.a. |
|
||||
Compressors & blowers |
Centrifugal (turbo) blower |
horsepower, hp |
5 |
1,000 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes an electric motor drive. Compression ratio up to 2. Uses sheet metal blades. |
|
|
Compressors & blowers |
Centrifugal compressor, electric motor drive |
consumed power, horsepower, hp |
200 |
30,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal compressor, gas turbine drive |
consumed power, horsepower, hp |
200 |
30,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes a gas turbine drive. |
|
|
Compressors & blowers |
Centrifugal compressor, steam turbine drive |
consumed power, horsepower, hp |
200 |
30,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes a steam turbine drive. |
|
|
Compressors & blowers |
Centrifugal, backward curved fan, head 16-30 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
100,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal, backward curved fan, head 31-40 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
100,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal, backward curved fan, head 5-8 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
100,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal, backward curved fan, head 9-15 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
100,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal, backward curved fan, head less than 4 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
100,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal, straight radial fan, head 16-30 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
20,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal, straight radial fan, head 5-8 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
20,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal, straight radial fan, head 9-15 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
20,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Centrifugal, straight radial fan, head less than 4 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
20,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
CO2 compressor |
electric power, MWe |
offset power-law |
2011 |
n.a. |
|
||||
Compressors & blowers |
H2 compressor |
electric power, MWe |
offset power-law |
1987 |
n.a. |
|
||||
Compressors & blowers |
Propeller fan, head less than 4 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
15,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Reciprocating compressor, electric motor drive |
consumed power, horsepower, hp |
100 |
20,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Reciprocating compressor, gas turbine drive |
consumed power, horsepower, hp |
100 |
20,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes a gas turbine drive. |
|
|
Compressors & blowers |
Reciprocating compressor, steam turbine drive |
consumed power, horsepower, hp |
100 |
20,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes a steam turbine drive. |
|
|
Compressors & blowers |
Rotary straight-lobe blower |
horsepower, hp |
1 |
1,000 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes an electric motor drive. Compression ratio up to 2. |
|
|
Compressors & blowers |
Screw compressor, electric motor drive |
consumed power, horsepower, hp |
10 |
750 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Screw compressor, gas turbine drive |
consumed power, horsepower, hp |
10 |
750 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes a gas turbine drive. |
|
|
Compressors & blowers |
Screw compressor, steam turbine drive |
consumed power, horsepower, hp |
10 |
750 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes a steam turbine drive. |
|
|
Compressors & blowers |
Vane-axial fan, head 5-8 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
800,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Vane-axial fan, head 9-15 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
800,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors & blowers |
Vane-axial fan, head less than 4 in. H2O |
Flow rate gas entering fan, ACFM |
1,000 |
800,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes an electric motor drive. |
|
|
Compressors, fans, & blowers |
Axial tube fan |
gas flowrate, m3/s |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Compressors, fans, & blowers |
Axial vane fan |
gas flowrate, m3/s |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Compressors, fans, & blowers |
Backward curve fan |
gas flowrate, m3/s |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Compressors, fans, & blowers |
Blower |
m3/h |
200 |
5,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Compressors, fans, & blowers |
Blower, centrifugal, excluding motor |
Sm3/s |
0.24 |
71 |
power-sizing |
1996 |
n.a. |
Delivered cost; 27.6 kN/m^2 excluding motor |
|
|
Compressors, fans, & blowers |
Centrifugal radial fan |
gas flowrate, m3/s |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Compressors, fans, & blowers |
Compressor, centrifugal |
driver power, kW |
75 |
30,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Compressors, fans, & blowers |
Compressor, centrifugal / axial / reciprocating |
fluid power, kW |
450 |
3,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Compressors, fans, & blowers |
Compressor, reciprocating |
driver power, kW |
93 |
16,800 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Compressors, fans, & blowers |
Compressor, reciprocating, including motor |
kW |
0.75 |
1,490 |
power-sizing |
1996 |
n.a. |
f.o.b. Including motor. <1000lbf.in^2 |
|
|
Compressors, fans, & blowers |
Compressor, rotary |
fluid power, kW |
18 |
950 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Compressors, fans, & blowers |
Liquid-ring vacuum pump |
flow at suction, ft3/min |
50 |
350 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel with sealant recirculation. |
|
|
Compressors, fans, & blowers |
Screw compressor (vacuum service) |
flow at suction, ft3/min |
50 |
350 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. With protective controls. |
|
|
Compressors, fans, & blowers |
Three-stage claw vacuum pump |
flow at suction, ft3/min |
60 |
270 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Includes intercoolers. |
|
|
Compressors, fans, & blowers |
Three-stage lobe vacuum pump |
flow at suction, ft3/min |
60 |
240 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Includes intercoolers. |
|
|
Conveyors |
Apron |
area, m2 |
1 |
15 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Conveyors |
Belt |
area, m2 |
0.5 |
325 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Conveyors |
Belt |
Width, in & length, ft |
14 |
60 |
2-var power-law |
2013 |
n.a. |
f.o.b. purchase cost. Does not include motor or drive. |
|
|
Conveyors |
Belt, 0.5 m wide |
length, m |
10 |
500 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Conveyors |
Belt, 1.0 m wide |
length, m |
10 |
500 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Conveyors |
Belt, excluding motor |
m2 |
5.6 |
18.6 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. Excluding motor. |
|
|
Conveyors |
Bucket elevator |
Bucket width, in & height, ft |
6 |
20 |
2-var power-law |
2013 |
n.a. |
f.o.b. purchase cost. Does not include motor or drive. |
|
|
Conveyors |
Bucket elevator, 0.5 m bucket |
height, m |
10 |
30 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Conveyors |
Pneumatic |
area, m2 |
0.75 |
65 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Conveyors |
Pneumatic |
Solids flow, lb/s & equivalent length, ft |
3 |
30 |
2-var power-law |
2013 |
n.a. |
f.o.b. purchase cost. Includes blower, motor, piping, rotary valve, and cyclone |
|
|
Conveyors |
Screw |
area, m2 |
0.5 |
30 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Conveyors |
Screw |
Diameter, in & length, ft |
6 |
20 |
2-var power-law |
2013 |
n.a. |
f.o.b. purchase cost. Does not include motor, drive, lid, or jacket. |
|
|
Conveyors |
Screw, excluding motor |
m x mm diameter |
390 |
780 |
power-sizing |
1996 |
Carbon steel |
Delivered cost. Excluding motor. |
|
|
Conveyors |
Vibratory |
Width, in & length, ft |
12 |
36 |
2-var power-law |
2013 |
n.a. |
f.o.b. purchase cost. Does not include motor or drive. |
|
|
Crushers |
Ball mill |
t/h |
0.7 |
60 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Crushers |
Ball mill |
feed rate, ton/hr |
1 |
30 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes motor and drive. |
|
|
Crushers |
Cone crusher |
feed rate, ton/hr |
20 |
300 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes motor and drive. |
|
|
Crushers |
Cone, crusher only |
kW |
22.4 |
224 |
power-sizing |
1996 |
n.a. |
f.o.b cost. Crusher only. |
|
|
Crushers |
Gyratory crusher |
t/h |
200 |
3,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Crushers |
Gyratory crusher |
feed rate, ton/hr |
25 |
1,200 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes motor and drive. |
|
|
Crushers |
Hammer mill |
feed rate, ton/hr |
2 |
200 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes motor and drive. |
|
|
Crushers |
Jaw crusher |
t/h |
100 |
500 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Crushers |
Jaw crusher |
feed rate, ton/hr |
10 |
200 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes motor and drive. |
|
|
Crushers |
Jaw, excluding motor |
kW |
0.75 |
44.7 |
power-sizing |
1996 |
n.a. |
f.o.b cost. Excluding motor. |
|
|
Crushers |
Jaw, including motor |
kW |
44.7 |
300 |
power-sizing |
1996 |
n.a. |
f.o.b cost. Excluding motor. |
|
|
Crushers |
Jet mill |
feed rate, ton/hr |
1 |
5 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. Includes motor and drive. |
|
|
Crushers |
Pulverizer |
kg/h |
200 |
4,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Crushers |
Reversible hammer mill |
t/h |
30 |
400 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Crystallizers |
Batch |
volume, m3 |
1.5 |
30 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Crystallizers |
Batch evaporative |
volume, ft3 |
50 |
1,000 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Crystallizers |
Draft-tube baffled, continuous evaporative |
tons crystals/day |
10 |
250 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Crystallizers |
Forced circulation |
metric ton/day |
9.1 |
970 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. |
|
|
Crystallizers |
Forced circulation, continuous evaporative |
tons crystals/day |
10 |
1,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Crystallizers |
Jacketed scraped wall, continuous cooling |
length, ft |
15 |
200 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Crystallizers |
Scraped surface |
length, m |
7 |
280 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Dryers |
Atmospheric tray batch dryer |
area, m2 |
3 |
20 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Dryers |
Batch tray dryer |
tray area, ft2 |
20 |
200 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Dryers |
Direct contact rotary dryer |
area, m2 |
11 |
180 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. Direct heated. |
|
|
Dryers |
Direct-heat rotary |
drum peripheral area, ft2 |
200 |
3,000 |
ln-ln quadratic |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Dryers |
Drum |
area, m2 |
0.5 |
50 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Dryers |
Drum |
heat-transfer area, ft2 |
60 |
480 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Dryers |
Drum, excluding motor |
m2 |
0.9 |
37 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. Excluding motor. |
|
|
Dryers |
Indirect-heat steam-tube rotary |
heat-transfer area, ft2 |
100 |
1,400 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Dryers |
Rotary, gas dryer |
area, m2 |
5 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Dryers |
Spray |
evaporation rate, lb/hr |
30 |
3,000 |
ln-ln quadratic |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Dryers |
Spray dryer |
evaporation rate, kg/h |
400 |
4,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Dryers |
Tray |
area, m2 |
1.8 |
20 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Dryers |
Vacuum, shelf, excluding trays and vacuum equipment |
m2 |
1.4 |
93 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. Excluding trays and vacuum equipment. |
|
|
Dust collectors |
Bag filters |
gas flow rate, actual ft3/min |
5,000 |
2,000,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Dust collectors |
Baghouse |
volume, m3 |
0.08 |
350 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Dust collectors |
Cloth, shaker type, including motors |
m3/s |
0.47 |
23.6 |
power-sizing |
1996 |
n.a. |
f.o.b cost. Including motors. |
|
|
Dust collectors |
Cyclone scrubber |
volume, m3 |
0.06 |
200 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Dust collectors |
Cyclones |
gas flow rate, actual ft3/min |
200 |
100,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Dust collectors |
Electrostatic precipitator |
volume, m3 |
0.06 |
200 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Dust collectors |
Electrostatic precipitator |
m3/s |
37.8 |
472 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Dust collectors |
Electrostatic precipitator |
gas flow rate, actual ft3/min |
10,000 |
2,000,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Dust collectors |
Gas multi-cyclone |
volumetric gas rate, m3/s |
0.1 |
50 |
offset power-law |
2003 |
n.a. |
|
||
Dust collectors |
Multicyclones |
m3/s |
0.47 |
70.8 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Dust collectors |
Multicyclones at 40 celcius |
m3/s |
0.47 |
73.83 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Dust collectors |
Venturi scrubber |
volume, m3 |
0.06 |
200 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Dust collectors |
Venturi scrubber |
gas flow rate, actual ft3/min |
2,000 |
20,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Ejectors |
Multistage, including condenser and piping |
kg/h/(N/m2) |
0.00068 |
0.34 |
power-sizing |
1996 |
n.a. |
f.o.b cost. Including condenser, piping. |
|
|
Ejectors |
One-stage jet |
(lb/hr) / (suction pressure, torr) |
0.1 |
100 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Ejectors |
Single stage, 100 psig, steam |
kg/h/(N/m2) |
0.00068 |
0.1 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Ejectors |
Two-stage, including condenser and piping |
kg/h/(N/m2) |
0.00068 |
0.034 |
power-sizing |
1996 |
n.a. |
f.o.b cost. Including condenser, piping. |
|
|
Evaporators |
Agitated falling film |
area, m2 |
0.5 |
12 |
offset power-law |
2010 |
304 stainless steel |
Purchased cost. Type 304 SS |
|
|
Evaporators |
Agitated film (scraped wall) |
area, m2 |
0.5 |
5 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Evaporators |
Falling film |
area, m2 |
50 |
500 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Evaporators |
Falling film |
heat-transfer area, ft2 |
150 |
4,000 |
offset power-law |
2013 |
Stainless steel + Carbon steel |
f.o.b. purchase cost. Stainless steel tubes, carbon steel shell. |
|
|
Evaporators |
Forced circulation |
heat-transfer area, ft2 |
150 |
8,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Evaporators |
Forced circulation (pumped) |
area, m2 |
5 |
1,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Evaporators |
Horizontal tube |
heat-transfer area, ft2 |
100 |
8,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Evaporators |
Long-tube |
area, m2 |
100 |
10,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Evaporators |
Long-tube vertical (rising film) |
heat-transfer area, ft2 |
100 |
8,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Evaporators |
Short-tube |
area, m2 |
10 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Evaporators |
Vertical tube |
area, m2 |
11 |
640 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Expression |
Roll presses |
wet solids flow rate, lb/hr |
150 |
12,000 |
ln-ln quadratic |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Expression |
Screw presses |
wet solids flow rate, lb/hr |
150 |
12,000 |
ln-ln quadratic |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Filters |
Bent |
area, m2 |
0.9 |
115 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Cartridge |
area, m2 |
15 |
200 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Disc and drum |
area, m2 |
0.9 |
300 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Gravity |
area, m2 |
0.5 |
80 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Leaf |
area, m2 |
0.6 |
235 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Pan |
area, m2 |
0.9 |
300 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Plate & frame |
capacity, m3 |
0.4 |
1.4 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Filters |
Plate & frame |
area, m2 |
0.5 |
80 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Plate & frame |
filtering area, ft2 |
130 |
800 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Filters |
Plate and frame |
m2 |
0.9 |
93 |
power-sizing |
1996 |
Carbon steel |
Delivered cost. |
|
|
Filters |
Pressure leaf |
filtering area, ft2 |
30 |
2,500 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Filters |
Rotary pan |
filtering area, ft2 |
100 |
1,100 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Filters |
Rotary-drum vacuum |
filtering area, ft2 |
10 |
800 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Filters |
Table |
area, m2 |
0.9 |
115 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Tube |
area, m2 |
0.9 |
115 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Filters |
Vacuum drum |
area, m2 |
10 |
180 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Filters |
Vacuum rotary drum, including motor |
m2 |
0.9 |
140 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. Including motor. |
|
|
Filters |
Vertical-pressure leaf |
m2 |
2.8 |
140 |
power-sizing |
1996 |
Carbon steel |
Delivered cost. |
|
|
Heat exchangers |
Air cooler |
area, m2 |
10 |
10,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Air-cooled fin-fan |
bare-tube heat-transfer area, ft2 |
40 |
150,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Heat exchangers |
Bayonet |
area, m2 |
10 |
1,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Double pipe |
area, m2 |
1 |
80 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Heat exchangers |
Double pipe |
area, m2 |
1 |
10 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Double-pipe |
outside surface area of the inner pipe, ft2 |
2 |
200 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Pressures up to 600 psig. |
|
|
Heat exchangers |
Fixed tube |
area, m2 |
10 |
1,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Flat plate |
area, m2 |
10 |
1,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Floating head |
area, m2 |
10 |
1,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Floating head shell & tube |
area, m2 |
10 |
1,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Heat exchangers |
Heat exchanger |
duty, MMBTU/h |
offset power-law |
2006 |
n.a. |
|
||||
Heat exchangers |
Kettle reboiler |
area, m2 |
10 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Multiple pipe |
area, m2 |
10 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Plate & fin 3-streams |
volume, m3 |
0.01 |
2 |
offset power-law |
1997 |
n.a. |
|
||
Heat exchangers |
Plate & fin 4-to-6-streams |
volume, m3 |
0.01 |
2 |
offset power-law |
1997 |
n.a. |
|
||
Heat exchangers |
Plate & frame |
area, m2 |
1 |
500 |
offset power-law |
2010 |
304 stainless steel |
Purchased cost. Type 304 SS. |
|
|
Heat exchangers |
Plate & frame |
heat-transfer area, ft2 |
150 |
15,000 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Heat exchangers |
Scraped wall |
area, m2 |
2 |
20 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Shell & tube, fixed head |
tube outside surface area, ft2 |
150 |
12,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. This includes 3/4- in. or 1- in. O.D., 16 BWG CS tubes, 20 ft long, on square or triangular pitch in a CS shell for use with shell-side pressures up to 100 psig. |
|
|
Heat exchangers |
Shell & tube, floating head |
tube outside surface area, ft2 |
150 |
12,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. This includes 3/4- in. or 1- in. O.D., 16 BWG CS tubes, 20 ft long, on square or triangular pitch in a CS shell for use with shell-side pressures up to 100 psig. |
|
|
Heat exchangers |
Shell & tube, kettle-vaporizer |
tube outside surface area, ft2 |
150 |
12,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. This includes 3/4- in. or 1- in. O.D., 16 BWG CS tubes, 20 ft long, on square or triangular pitch in a CS shell for use with shell-side pressures up to 100 psig. |
|
|
Heat exchangers |
Shell & tube, U-tube |
tube outside surface area, ft2 |
150 |
12,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. This includes 3/4- in. or 1- in. O.D., 16 BWG CS tubes, 20 ft long, on square or triangular pitch in a CS shell for use with shell-side pressures up to 100 psig. |
|
|
Heat exchangers |
Shell-tube, fixed tube |
m2 |
1.9 |
1,860 |
power-sizing |
1996 |
Carbon steel |
Delivered cost. |
|
|
Heat exchangers |
Shell-tube, floating head |
m2 |
1.9 |
1,860 |
power-sizing |
1996 |
Carbon steel |
Delivered cost. |
|
|
Heat exchangers |
Shell-tube, kettle |
m2 |
1.9 |
1,860 |
power-sizing |
1996 |
Carbon steel |
Delivered cost. |
|
|
Heat exchangers |
Shell-tube, U-tube |
m2 |
1.9 |
1,860 |
power-sizing |
1996 |
Carbon steel |
Delivered cost. |
|
|
Heat exchangers |
Spiral plate |
area, m2 |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Spiral plate |
heat-transfer area, ft2 |
20 |
2,000 |
offset power-law |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Heat exchangers |
Spiral tube |
area, m2 |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Spiral tube |
heat-transfer area, ft2 |
1 |
500 |
ln-ln quadratic |
2013 |
Stainless steel |
f.o.b. purchase cost. Stainless steel. |
|
|
Heat exchangers |
Teflon tube |
area, m2 |
1 |
10 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
Thermal screw, including motor |
m2 |
1.9 |
1,860 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. Excluding motor. |
|
|
Heat exchangers |
Thermosiphon reboiler |
area, m2 |
10 |
500 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Heat exchangers |
U-tube |
area, m2 |
10 |
1,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Heat exchangers |
U-tube kettle reboiler |
area, m2 |
10 |
500 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Heat exchangers |
U-tube shell & tube |
area, m2 |
10 |
1,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Liquid-liquid extractors |
Rotating-disk contactor (RDC) |
S = height x diameter1.5, ft2.5 |
3 |
2,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Motors & generators |
Electric motor, explosion-proof enclosure, 1,800 rpm |
motor power consumption, Hp |
1 |
250 |
ln-ln quadratic |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Motors & generators |
Electric motor, explosion-proof enclosure, 3,600 rpm |
motor power consumption, Hp |
1 |
250 |
ln-ln quadratic |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Motors & generators |
Electric motor, open drip-proof enclosure, 1,800 rpm |
motor power consumption, Hp |
1 |
700 |
ln-ln quadratic |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Motors & generators |
Electric motor, open drip-proof enclosure, 3,600 rpm |
motor power consumption, Hp |
1 |
700 |
ln-ln quadratic |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Motors & generators |
Electric motor, totally enclosed, fan-cooled, 1,800 rpm |
motor power consumption, Hp |
1 |
250 |
ln-ln quadratic |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Motors & generators |
Electric motor, totally enclosed, fan-cooled, 3,600 rpm |
motor power consumption, Hp |
1 |
250 |
ln-ln quadratic |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Motors & generators |
Explosion-proof |
shaft power, kW |
75 |
2,600 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Motors & generators |
Explosion-proof motor |
shaft power, kW |
1 |
2,500 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Motors & generators |
Explosion-proof motor |
shaft power, kW |
2.5 |
5,000 |
offset power-law |
2003 |
n.a. |
|
||
Motors & generators |
Internal combustion engine |
shaft power, kW |
10 |
10,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Motors & generators |
Internal combustion engine |
shaft power, Hp |
100 |
4,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Motors & generators |
Large motors, ac induction, wound rotor, TEFC |
kW |
18.6 |
149 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Motors & generators |
Open/dried-proof |
shaft power, kW |
75 |
2,600 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Motors & generators |
Small motors, ac induction, wound rotor, TEFC |
kW |
7.5 |
18.6 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Motors & generators |
Totally enclosed |
shaft power, kW |
75 |
2,600 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Motors & generators |
Totally enclosed motor |
shaft power, kW |
0.2 |
9,000 |
offset power-law |
2003 |
n.a. |
|
||
Packings & adsorbents |
Activated alumina |
bulk volume, ft3 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|||
Packings & adsorbents |
Activated carbon |
bulk volume, ft3 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|||
Packings & adsorbents |
Berl saddles, ceramic, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Berl saddles, ceramic, 1.5 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Berl saddles, ceramic, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, ceramic, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, ceramic, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, ceramic, 3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, polypropylene, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, polypropylene, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, polypropylene, 3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, stainless steel, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, stainless steel, 1.5 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, stainless steel, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, stainless steel, 3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Cascade minirings, stainless steel, 4 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Intalox saddles, ceramic, 1-1.5 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Intalox saddles, ceramic, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Intalox saddles, ceramic, 3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Intalox saddles, polypropylene, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Intalox saddles, polypropylene, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Intalox saddles, polypropylene, 3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Loose, for towers |
volume, m3 |
0.03 |
628 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Packings & adsorbents |
Molecular sieves |
bulk volume, ft3 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|||
Packings & adsorbents |
Pall rings, carbon steel, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Carbon steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, carbon steel, 1.5 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Carbon steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, carbon steel, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Carbon steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, polypropylene, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, polypropylene, 1.5 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, polypropylene, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, polypropylene, 3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polypropylene |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, stainless steel, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, stainless steel, 1.5 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Pall rings, stainless steel, 2 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Raschig rings, carbon steel, 1-1.5 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Carbon steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Raschig rings, carbon steel, 2-3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Carbon steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Raschig rings, ceramic, 1-3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Ceramic |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Raschig rings, stainless steel, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Raschig rings, stainless steel, 1.5 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Raschig rings, stainless steel, 2-3 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs for dumped packings |
|
|||
Packings & adsorbents |
Silica gel |
bulk volume, ft3 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|||
Packings & adsorbents |
Structured packing, corrugated-sheet, stainless steel |
bulk volume, ft3 |
offset power-law |
2013 |
Stainless steel |
Installed costs. Very approximate estimate in the absence of a vendor quote; installed cost data for structured packings are not widely available. |
|
|||
Packings & adsorbents |
Tellerettes, polyethylene, 1 in. |
bulk volume, ft3 |
offset power-law |
2013 |
Polyethylene |
Installed costs for dumped packings |
|
|||
Piping |
Complex network, FOB |
mm, nominal diameter |
25 |
610 |
power-sizing |
1996 |
n.a. |
Cost in US$/ft. f.o.b cost. |
|
|
Piping |
Complex network, INST |
mm, nominal diameter |
25 |
610 |
power-sizing |
1996 |
n.a. |
Cost in US$/ft. Installed cost. |
|
|
Piping |
Typical straight run, FOB |
mm, nominal diameter |
25 |
610 |
power-sizing |
1996 |
n.a. |
Cost in US$/ft. f.o.b cost. |
|
|
Piping |
Typical straight run, INST |
mm, nominal diameter |
25 |
610 |
power-sizing |
1996 |
n.a. |
Cost in US$/ft. Installed cost. |
|
|
Pressure vessels |
Horizontal |
volume, m3 |
0.1 |
628 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Pressure vessels |
Horizontal 304SS |
shell mass, kg |
120 |
50,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. Not including heads, ports, brackets, internals, etc. |
|
|
Pressure vessels |
Horizontal CS |
shell mass, kg |
160 |
50,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. Not including heads, ports, brackets, internals, etc. |
|
|
Pressure vessels |
Horizontal drum (150 psig) |
m3 |
0.4 |
302 |
power-sizing |
1996 |
Carbon steel |
|
||
Pressure vessels |
Horizontal vessel |
weight of shell & two heads, lb |
1,000 |
920,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Including nozzles, manholes, and supports, but not internals, platforms, or ladders |
|
|
Pressure vessels |
Horizontal vessel platforms & ladders |
vessel’s insider diameter, ft |
3 |
12 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Pressure vessels |
Vertical |
volume, m3 |
0.3 |
520 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Pressure vessels |
Vertical 304SS |
shell mass, kg |
120 |
250,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. Not including heads, ports, brackets, internals, etc. |
|
|
Pressure vessels |
Vertical CS |
shell mass, kg |
160 |
250,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. Not including heads, ports, brackets, internals, etc. |
|
|
Pressure vessels |
Vertical vessel |
weight of shell & two heads, lb |
4,200 |
1,000,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Including nozzles, manholes, and supports, but not internals, platforms, or ladders |
|
|
Pressure vessels |
Vertical vessel platforms & ladders |
vessel’s insider diameter, ft & tangent-to-tangent length of the shell, ft |
3 |
21 |
2-var power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Pumps |
Centrifugal |
shaft power, kW |
1 |
300 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Pumps |
Centrifugal, 1-stage, 1800 rpm, HSC |
flow capacity, gpm x sqrt[head, ft] |
400 |
100,000 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp. |
|
|
Pumps |
Centrifugal, 1-stage, 1800 rpm, VSC |
flow capacity, gpm x sqrt[head, ft] |
400 |
100,000 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp. |
|
|
Pumps |
Centrifugal, 1-stage, 3600 rpm, HSC |
flow capacity, gpm x sqrt[head, ft] |
400 |
100,000 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp. |
|
|
Pumps |
Centrifugal, 1-stage, 3600 rpm, VSC |
flow capacity, gpm x sqrt[head, ft] |
400 |
100,000 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-900 gpm. Head range: 50-400 ft. Max motor: 200 Hp. |
|
|
Pumps |
Centrifugal, 2+-stage, 3600 rpm, HSC |
flow capacity, gpm x sqrt[head, ft] |
400 |
100,000 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp. |
|
|
Pumps |
Centrifugal, 2-stage, 3600 rpm, HSC |
flow capacity, gpm x sqrt[head, ft] |
400 |
100,000 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp. |
|
|
Pumps |
External gear |
flow capacity, gpm |
10 |
900 |
ln-ln quadratic |
2013 |
Cast iron |
f.o.b. purchase cost. Includes the base plate and driver coupling, but not the electric motor |
|
|
Pumps |
Large centrifugal, including motor |
kW |
30 |
300 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. Excluding motor. |
|
|
Pumps |
Positive displacement |
shaft power, kW |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Pumps |
Reciprocating |
shaft power, kW |
0.1 |
200 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Pumps |
Reciprocating plunger |
brake horsepower, BHp |
10 |
900 |
ln-ln quadratic |
2013 |
Ductile iron |
f.o.b. purchase cost. Includes a V-belt drive but not the electric motor. |
|
|
Pumps |
Single-stage centrifugal |
flow, L/s |
0.2 |
126 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Pumps |
Small centrifugal, excluding motor |
kW |
0.37 |
30 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. Excluding motor. |
|
|
Reactors |
Autoclave |
volume, m3 |
1 |
15 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Reactors |
Autoclave, glass lined |
vessel volume, gal |
30 |
4,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Pressures to 300 psig. Includes turbine agitator and heat-transfer jacket. |
|
|
Reactors |
Autoclave, stainless steel |
vessel volume, gal |
30 |
2,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Pressures to 300 psig. Includes turbine agitator and heat-transfer jacket. |
|
|
Reactors |
Autoclave, steel |
vessel volume, gal |
30 |
8,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Pressures to 300 psig. Includes turbine agitator and heat-transfer jacket. |
|
|
Reactors |
Fermenter |
volume, m3 |
0.1 |
35 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Reactors |
Glass-lined agitated |
volume, m3 |
0.5 |
25 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Reactors |
Indirect fluidized-bed |
volume, m3 |
0.3 |
2,400 |
offset power-law |
2003 |
n.a. |
|
||
Reactors |
Inoculum tank |
volume, m3 |
0.07 |
1 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Reactors |
Jacketed agitated |
volume, m3 |
0.5 |
100 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Reactors |
Jacketed agitated |
volume, m3 |
0.1 |
35 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Reactors |
Jacketed nonagitated |
volume, m3 |
5 |
45 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Reactors |
Jacketed, including mixer |
m3 |
0.04 |
15.1 |
power-sizing |
1996 |
n.a. |
f.o.b cost. |
|
|
Reactors |
Mixers/settler |
volume, m3 |
0.04 |
60 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Reactors |
Tubular fixed bed |
shell mass, kg |
160 |
250,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Screens |
DSM |
area, m2 |
0.3 |
6 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Screens |
Rotary |
area, m2 |
0.3 |
15 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Screens |
Stationary |
area, m2 |
2 |
11 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Screens |
Vibrating |
area, m2 |
0.3 |
15 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Screens |
Vibrating grizzly |
surface area, ft2 |
6 |
40 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Screens |
Vibrating screen, 1 deck |
surface area, ft2 |
32 |
60 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Screens |
Vibrating screen, 2 decks |
surface area, ft2 |
32 |
192 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Screens |
Vibrating screen, 3 decks |
surface area, ft2 |
48 |
192 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Screens |
Vibrating, single-deck, including motor |
m2 |
14 |
65 |
power-sizing |
1996 |
n.a. |
Delivered cost. |
|
|
Size enlargement |
Disk agglomerator |
feed rate, lb/hr |
800 |
80,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Size enlargement |
Drum agglomerator |
feed rate, lb/hr |
800 |
240,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Size enlargement |
Pellet mill |
feed rate, lb/hr |
800 |
80,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Size enlargement |
Pug mill extruder |
feed rate, lb/hr |
80 |
40,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Size enlargement |
Roll-type press |
feed rate, lb/hr |
8,000 |
140,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Size enlargement |
Screw extruder |
feed rate, lb/hr |
8 |
800 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Size enlargement |
Tableting press |
feed rate, lb/hr |
800 |
8,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Solid-liquid separators |
Clarifier, concrete |
settling area, ft2 |
8,000 |
125,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Concrete. |
|
|
Solid-liquid separators |
Clarifier, steel |
settling area, ft2 |
80 |
8,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Solid-liquid separators |
Hydroclone |
liquid feed rate, gal/min |
8 |
1,200 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Solid-liquid separators |
Thickener, concrete |
settling area, ft2 |
8,000 |
125,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Concrete. |
|
|
Solid-liquid separators |
Thickener, steel |
settling area, ft2 |
80 |
8,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Solid-liquid separators |
Wet classifier (rake & spiral) |
solids feed rate, lb/hr |
8,000 |
800,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Solids-handling systems |
Bin |
volume, ft3 |
10 |
100,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. , atmospheric pressure. |
|
|
Solids-handling systems |
Feeder, belt |
volumetric flow rate, ft3/hr |
120 |
500 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Includes motor and belt drive. |
|
|
Solids-handling systems |
Feeder, screw |
volumetric flow rate, ft3/hr |
400 |
10,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. |
|
|
Solids-handling systems |
Feeder, vibratory |
volumetric flow rate, ft3/hr |
40 |
900 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Includes motor and belt drive. |
|
|
Tanks |
API-fixed roof |
volume, m3 |
90 |
30,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Tanks |
API-floating roof |
volume, m3 |
1,000 |
40,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Tanks |
Atmospheric, horizontal cylinder |
m3 |
0.4 |
151 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. |
|
|
Tanks |
Cone roof |
volume, gal |
10,000 |
1,000,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. , pressure to 3 psig. |
|
|
Tanks |
Cone-roof tank |
capacity, m3 |
10 |
4,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Tanks |
Floating roof |
volume, gal |
30,000 |
1,000,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. , pressure to 3 psig. |
|
|
Tanks |
Floating-roof tank |
capacity, m3 |
100 |
10,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Tanks |
Gas holder |
volume, ft3 |
4,000 |
400,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. , pressure to 3 psig. |
|
|
Tanks |
Open |
volume, gal |
1,000 |
30,000 |
offset power-law |
2013 |
n.a. |
f.o.b. purchase cost. Fiberglass. |
|
|
Tanks |
Spherical, 0-30 psig |
volume, gal |
10,000 |
1,000,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Tanks |
Spherical, 30-200 psig |
volume, gal |
10,000 |
750,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Tanks |
Vertical agitated, excluding motor |
m3 |
0.4 |
76 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. Including motor. |
|
|
Tanks |
Vertical cylinder |
m3 |
0.4 |
76 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. |
|
|
Tanks |
Vertical jacketed |
m3 |
0.26 |
5.7 |
power-sizing |
1996 |
Carbon steel |
f.o.b cost. |
|
|
Towers |
Distillation including internals (trays) |
(feed, lb/year / 106)0.65 |
300 |
30,000 |
power-sizing |
1996 |
n.a. |
Installed cost. |
|
|
Towers |
Platform & ladders for towers |
vessel’s insider diameter, ft & tangent-to-tangent length of the shell, ft |
3 |
24 |
2-var power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Towers |
Tray and packed |
volume, m3 |
0.3 |
520 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Towers |
Vertical pressure vessels for separation |
weight of shell & two heads, lb |
9,000 |
2,500,000 |
ln-ln quadratic |
2013 |
Carbon steel |
f.o.b. purchase cost. Vertical pressure vessels for various separation operations, including distillation, absorption, and stripping. Including nozzles, manholes, a skirt, and internals, platforms (but not plates and/or packing) |
|
|
Trays |
Bubble-cap |
column diameter, m |
0.5 |
5 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Trays |
Bubble-cap |
inside tower diameter, ft |
2 |
16 |
exponential |
2013 |
Carbon steel |
Installed cost. |
|
|
Trays |
Demisters |
area, m2 |
0.7 |
10.5 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Trays |
Liquid distributor |
column cross-sectional area, ft2 |
offset power-law |
2013 |
n.a. |
Installed costs. Very approximate estimate in the absence of a vendor quote; cost data for high-performance liquid distributors and redistributors are not widely available. |
|
|||
Trays |
Sieve |
column diameter, m |
0.5 |
5 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. Cost per tray, based on a stack of 30 trays. |
|
|
Trays |
Sieve |
area, m2 |
0.07 |
12.3 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Trays |
Sieve |
inside tower diameter, ft |
2 |
16 |
exponential |
2013 |
Carbon steel |
Installed cost. Cost per tray. |
|
|
Trays |
Valve |
column diameter, m |
0.5 |
5 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Trays |
Valve |
area, m2 |
0.7 |
10.5 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Trays |
Valve |
inside tower diameter, ft |
2 |
16 |
exponential |
2013 |
Carbon steel |
Installed cost. |
|
|
Turbines |
Axial gas turbine |
shaft power, kW |
10 |
10,000 |
offset power-law |
2003 |
n.a. |
|
||
Turbines |
Axial gas turbines |
fluid power, kW |
100 |
4,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Turbines |
Condensing steam turbine |
shaft power, kW |
100 |
20,000 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Turbines |
Gas expander, pressure discharge |
power extracted, Hp |
20 |
5,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Turbines |
Gas expander, vacuum discharge |
power extracted, Hp |
200 |
8,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Turbines |
Gas turbine |
shaft power, kW |
7,500 |
23,000 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Turbines |
Gas turbine |
shaft power, Hp |
100 |
10,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Turbines |
Liquid expander |
power extracted, Hp |
150 |
2,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Turbines |
Radial expander |
shaft power, kW |
2.5 |
1,500 |
offset power-law |
2003 |
n.a. |
|
||
Turbines |
Radial gas/liquid expanders |
fluid power, kW |
100 |
1,500 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Turbines |
Steam turbine |
gross power, MWe |
offset power-law |
2002 |
n.a. |
With condenser |
|
|||
Turbines |
Steam turbine |
shaft power, kW |
70 |
7,500 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Turbines |
Steam turbine, condensing |
shaft power, Hp |
250 |
10,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Turbines |
Steam turbine, noncondensing |
shaft power, Hp |
250 |
10,000 |
offset power-law |
2013 |
Carbon steel |
f.o.b. purchase cost. |
|
|
Utilities |
Cooling tower & pumps |
flow, L/s |
100 |
10,000 |
offset power-law |
2010 |
Carbon steel |
Field assembly. |
|
|
Utilities |
Packaged mechanical refrigerator |
evaporator duty, kW |
50 |
1,500 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Utilities |
Refrigeration, package mechanical |
kW |
35.2 |
3,520 |
power-sizing |
1996 |
n.a. |
Installed cost. |
|
|
Utilities |
Wastewater treatment, primary |
wastewater rate, gal/min |
75 |
75,000 |
offset power-law |
2013 |
n.a. |
Bare-module cost |
|
|
Utilities |
Wastewater treatment, primary + secondary |
wastewater rate, gal/min |
75 |
75,000 |
offset power-law |
2013 |
n.a. |
Bare-module cost |
|
|
Utilities |
Wastewater treatment, primary + secondary + tertiary |
wastewater rate, gal/min |
75 |
75,000 |
offset power-law |
2013 |
n.a. |
Bare-module cost |
|
|
Utilities |
Water ion exchange plant |
flow, m3/h |
1 |
50 |
offset power-law |
2010 |
Carbon steel |
Purchased cost. |
|
|
Vaporizers |
Internal coils/jackets |
volume, m3 |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
|
Vaporizers |
Jacketed vessels |
volume, m3 |
1 |
100 |
log-log quadratic |
2001 |
Carbon steel |
Purchased cost, ambient pressure |
|
The Equipment class¶
from openpytea import Equipment
Each Equipment object represents one piece of
process equipment. On construction it automatically:
Looks up the matching cost correlation from
cost_correlations.csv.Computes the purchased cost, with automatic parallelization if the size parameter exceeds the correlation’s upper bound.
Inflates the cost to the target year using CEPCI.
Applies process and material factors to produce the direct (installed) cost.
Constructor parameters¶
Parameter |
Type |
Description |
|---|---|---|
|
str |
Identifier for this equipment item (used in plots and reports). |
|
float, or tuple/list of two floats |
Size/capacity parameter. Units depend on the equipment type —
check |
|
str |
|
|
str |
Equipment category — must match a row in |
|
str or None |
Equipment sub-type within the category. Required when a category has multiple types. |
|
str or None |
Construction material. Default: |
|
int |
Year to inflate costs to. Default: |
|
float or None |
Supply your own purchased cost and bypass the correlation entirely. |
|
int or None |
Reference year of a manually supplied |
|
str or None |
Explicit correlation key (the |
|
int or None |
Override the number of parallel units. By default this is set automatically by the parallelization logic. |
|
float or None |
Per-factor overrides. |
|
float or None |
Override the material factor. |
Usage examples¶
The examples below show the main ways to create Equipment objects.
To see the printed outputs of each code cell, refer to the
walkthrough notebook.
Example 1 — Standard usage¶
Define a heat exchanger using a correlation from the database:
from openpytea import Equipment
hx = Equipment(
name="HX-101",
param=250, # heat transfer area in m²
process_type="Fluids",
category="Heat exchangers",
type="Floating head",
material="316 stainless steel",
target_year=2024,
)
print(hx)
print(f"Purchased cost : ${hx.purchased_cost:,.0f}")
print(f"Direct cost : ${hx.direct_cost:,.0f}")
Example 2 — Selecting a specific correlation key¶
When multiple correlations cover the same equipment type (e.g., compressors
from different studies), use cost_func to pin the exact database key:
comp = Equipment(
name="COMP-01",
param=1, # net electric power, MW
process_type="Fluids",
category="Compressors, fans, & blowers",
type="Compressor, centrifugal",
material="Carbon steel",
cost_func="co2_compressor_manzolini_2011",
)
print(comp)
Example 3 — Manually specified purchased cost¶
Skip the correlation entirely and supply your own cost. If you also provide
cost_year, CEPCI inflation to target_year is applied automatically:
dryer = Equipment(
name="Rotary Dryer D-301",
param=0, # ignored when purchased_cost is set
process_type="Solids",
category="Dryers",
material="Carbon steel",
purchased_cost=1_500_000, # vendor quote in 2021 USD
cost_year=2021, # inflated to target_year=2024
)
print(dryer)
Example 4 — Automatic parallelization¶
When param exceeds the correlation’s upper capacity limit, the module
splits the load into the minimum number of equal parallel units:
# The centrifugal compressor correlation is valid up to 30 000 kW.
# Requesting 50 000 kW triggers automatic splitting into 2 units.
large_comp = Equipment(
name="COMP-LARGE",
param=50_000, # driver power in kW
process_type="Fluids",
category="Compressors, fans, & blowers",
type="Compressor, centrifugal",
material="Carbon steel",
)
print(large_comp)
print(f"Number of parallel units: {large_comp.num_units}")
Example 5 — Inflation to a custom target year¶
hx_2020 = Equipment(
name="HX-102",
param=250,
process_type="Fluids",
category="Heat exchangers",
type="Floating head",
material="316 stainless steel",
target_year=2020, # inflate to 2020 instead of 2024
)
print(hx_2020)
Example 6 — Fixing the number of units manually¶
fridge = Equipment(
name="Refrigerator R-201",
param=180,
process_type="Fluids",
category="Utilities",
type="Packaged mechanical refrigerator",
num_units=3, # bypass auto-parallelization
)
print(fridge)
Example 7 — Automatic default material resolution¶
Leaving material unset resolves it from the matched correlation’s own
default material column, with \(f_m = 1.0\) — the correlation’s
quoted cost already prices in that material, so no extra multiplier is
applied. This batch centrifuge correlation defaults to “Stainless steel”:
centrifuge = Equipment(
name="Centrifuge C-101",
param=30, # bowl diameter, in
process_type="Fluids",
category="Centrifuges",
type="Batch, bottom-drive, vertical basket",
)
print(f"material : {centrifuge.material}") # Stainless steel
print(f"material_factor : {centrifuge.material_factor}") # 1.0
Passing a different material instead rescales the table’s factor relative to the correlation’s own default rather than the usual carbon steel baseline — requesting Inconel construction here applies the ratio of Inconel’s factor to Stainless steel’s factor (1.70 / 1.30 ≈ 1.31), not the raw 1.70, since the correlation’s cost basis is already stainless steel rather than carbon steel:
centrifuge_inconel = Equipment(
name="Centrifuge C-101 (Inconel)",
param=30,
process_type="Fluids",
category="Centrifuges",
type="Batch, bottom-drive, vertical basket",
material="Inconel",
)
print(f"material_factor : {centrifuge_inconel.material_factor:.3f}") # 1.308
If the resolved default isn’t recognized in material_factors (e.g.
“Cast iron”, “Ceramic”), it’s still reported as material with
\(f_m = 1.0\), and an explicit different material falls back to its
raw table factor (an unrecognized default has no factor to divide out).
Example 8 — Comparing materials¶
The material factor \(f_m\) multiplies the installed cost. Here the same agitator is costed in carbon steel versus Hastelloy C:
mixer_cs = Equipment(
name="Agitator M-101",
param=100,
process_type="Fluids",
category="Agitators, blenders, & mixers",
type="Propeller mixer",
material="Carbon steel", # fm = 1.00
)
mixer_alloy = Equipment(
name="Agitator M-101 (Hastelloy)",
param=100,
process_type="Fluids",
category="Agitators, blenders, & mixers",
type="Propeller mixer",
material="Hastelloy C", # fm = 1.55
)
print(f"Carbon steel direct cost : ${mixer_cs.direct_cost:,.0f}")
print(f"Hastelloy C direct cost : ${mixer_alloy.direct_cost:,.0f}")
Example 9 — Overriding installation factors¶
Individual installation factors can be overridden without affecting the rest.
The class attributes process_factors and material_factors show all
defaults:
# Inspect defaults first
print(Equipment.process_factors["Fluids"])
print(Equipment.material_factors["316 stainless steel"])
reactor = Equipment(
name="Reactor R-101",
param=50,
process_type="Fluids",
category="Reactors",
type="Glass-lined agitated",
material="316 stainless steel",
piping_factor=0.95, # override default 0.80
material_factor=1.4, # override default 1.30
)
print(f"piping_factor : {reactor.piping_factor}")
print(f"material_factor : {reactor.material_factor}")
Example 10 — Two-parameter correlations¶
Correlations with form = "2-var power-law" are priced off two
independent size parameters. Pass both as a (S1, S2) tuple/list in
param — here, belt width (in) and belt length (ft):
belt = Equipment(
name="Belt conveyor BC-101",
param=(24, 150), # (width, in; length, ft)
process_type="Solids",
category="Conveyors",
cost_func="belt_conveyor_seider_2013",
)
print(belt)
s2_lower/s2_upper in the CSV bound the second parameter the same
way s_lower/s_upper bound the first, except exceeding
s2_upper always raises ValueError — it never triggers
parallelization the way s_upper does.
Listing available equipment¶
Print all categories and types in the built-in database:
from openpytea.equipment import CostCorrelationDB, COST_DB_DF
db = CostCorrelationDB(COST_DB_DF)
# All unique categories
print(db.df["category"].unique())
# All types and metadata for a specific category
mask = db.df["category"].str.lower() == "heat exchangers"
print(db.df.loc[mask, ["type", "form", "cost_year", "source"]])
You can also download the full database:
cost_correlations.csv
Available materials¶
The table below lists the valid material strings and their factors
\(f_m\). Costs are relative to carbon steel (= 1.0).
Source: Towler & Sinnott (2022)
Material |
Factor \(f_m\) |
|---|---|
|
1.00 |
|
1.07 |
|
1.07 |
|
1.10 |
|
1.30 |
|
1.30 |
|
1.30 |
|
1.50 |
|
1.55 |
|
1.65 |
|
1.70 |
|
1.70 |
"Stainless steel" (no grade specified) is not part of the original
Towler & Sinnott table — it’s added here, set equal to
"304 stainless steel" since that’s the most common general-purpose
grade. This is also the value used in cost_correlations.csv for
rows whose default material is unspecified-grade stainless steel.
Process installation factors¶
Default installation factors by process_type. Any factor can be
overridden per equipment item via the corresponding constructor keyword
(e.g., piping_factor=0.95).
Source: Towler & Sinnott (2022)
Factor |
Solids |
Fluids |
Mixed |
Electrical |
|---|---|---|---|---|
Erection \((f_{er})\) |
0.60 |
0.30 |
0.50 |
0.40 |
Piping \((f_p)\) |
0.20 |
0.80 |
0.60 |
0.10 |
Instrumentation \((f_i)\) |
0.20 |
0.30 |
0.30 |
0.70 |
Electrical \((f_{el})\) |
0.15 |
0.20 |
0.20 |
0.70 |
Civil \((f_c)\) |
0.20 |
0.30 |
0.30 |
0.20 |
Structural steel \((f_s)\) |
0.10 |
0.20 |
0.20 |
0.10 |
Lagging & painting \((f_l)\) |
0.05 |
0.10 |
0.10 |
0.10 |
Standalone inflation adjustment¶
The inflation_adjustment() function can be used
independently to convert any cost between years:
from openpytea import inflation_adjustment
# Convert a $500 000 cost quoted in 2015 to 2024 USD
adjusted = inflation_adjustment(500_000, cost_year=2015, target_year=2024)
print(f"2015 cost: $500,000 → 2024 cost: ${adjusted:,.0f}")
See also¶
Equipment— full API referenceCostCorrelationDB— database interfaceinflation_adjustment()— CEPCI utilityWalkthrough notebook — end-to-end worked example
References¶
Towler, G.; Sinnott, R. Chemical Engineering Design, 3rd ed.; Elsevier, 2022. https://doi.org/10.1016/C2019-0-02025-0