Equipment Cost Estimation

The openpytea.equipment module estimates purchased and installed costs for individual process units using published cost correlations, automatic CEPCI inflation adjustment, and process/material installation factors.

How costs are estimated

Purchased cost correlations

Six correlation forms are supported:

Offset power-law

\[C_p = a + b \cdot S^n\]

Log-log quadratic

\[\log_{10} C_p = K_1 + K_2 \log_{10} S + K_3 \left(\log_{10} S\right)^2 + K_4 \left(\log_{10} S\right)^3 + K_5 \left(\log_{10} S\right)^4\]

Ln-ln quadratic

\[\ln C_p = K_1 + K_2 \ln S + K_3 \left(\ln S\right)^2 + K_4 \left(\ln S\right)^3 + K_5 \left(\ln S\right)^4\]

Same form as log-log quadratic but with natural rather than base-10 logarithms. \(K_4\) and \(K_5\) are optional (default 0) and let either log-based form fit a cubic or quartic trend when the underlying data calls for it — the built-in correlations of both forms currently only use \(K_1\)\(K_3\).

Power-sizing

\[C_p = C_0 \left( \frac{S}{S_0} \right)^f\]

Exponential

\[C_p = a \cdot \exp(b \cdot S)\]

2-var power-law

\[C_p = a + b \cdot S_1^{n} \cdot S_2^{n_2}\]

For equipment priced off two independent size parameters (e.g., a belt conveyor’s width and length). \(a\) is typically 0 unless the correlation has a genuine offset term. Evaluating this form requires passing both sizes, e.g. Equipment(..., param=(S1, S2)) — see Example 10 below.

where \(S\) (or \(S_1\), \(S_2\)) is the equipment size parameter (e.g., shaft power in kW, heat transfer area in m²) and \(C_p\) is the purchased cost in the correlation’s reference year (USD). For the power-sizing form, \(S_0\) and \(C_0\) are a reference size and its corresponding cost.

All correlations and their coefficients are stored in cost_correlations.csv.

OpenPyTEA does not require a database match. You can bypass the built-in correlations entirely and supply your own purchased_cost directly — for vendor quotes, proprietary data, or equipment types not yet in the database. See Example 3 below.

CEPCI inflation adjustment

Purchased costs are inflated from the correlation’s reference year to the target year using the Chemical Engineering Plant Cost Index (CEPCI):

\[C_{\text{target}} = C_{\text{ref}} \times \frac{\text{CEPCI}_{\text{target}}}{\text{CEPCI}_{\text{ref}}}\]

Historical CEPCI values are bundled with the package in cepci_values.csv. The default target year is 2024.

The bundled values are sourced from the University of Manchester CEPCI table (accessed 7 April 2026). Users are encouraged to verify these values and, if more recent or detailed data are available, replace them by editing ``cepci_values.csv`` directly before running their analysis.

Direct (installed) cost

The direct cost adds installation contributions on top of the purchased cost:

\[C_D = C_p \left[ (1 + f_p) \cdot f_m + \left( f_{er} + f_{el} + f_i + f_c + f_s + f_l \right) \right]\]

where \(f_m\) is the material factor and \(f_p\), \(f_{er}\), \(f_{el}\), \(f_i\), \(f_c\), \(f_s\), \(f_l\) are the piping, erection, electrical, instrumentation, civil, structural, and lagging factors respectively. Default installation factor values depend on the process_type (see Process installation factors below). All factors can be overridden per equipment item via constructor keyword arguments — see Example 9 for details.

Source: Towler & Sinnott (2022)

Equipment Cost Correlations

cost_correlations.csv bundles 417 correlations spanning 34 equipment categories (agitators, compressors, heat exchangers, pressure vessels, reactors, conveyors, and more), pulled from several published sources:

  • Turton et al., Analysis, Synthesis, and Design of Chemical Processes (2018) — log-log quadratic correlations.

  • Towler & Sinnott, Chemical Engineering Design (2010) — offset power-law correlations.

  • Perry’s Chemical Engineers’ Handbook, Table 9-50 (1997) — power-sizing correlations, cost-escalated to 1996 via the Marshall & Swift index.

  • Seider et al., Product and Process Design Principles, 4th ed. (2013) — ln-ln quadratic, offset/2-var power-law, and exponential correlations for solids-handling, size-enlargement, and separation equipment.

  • Ulrich (2003), ESDU 97006 (1997), and several process-specific studies (Manzolini, Kreutz, Parkinson, Towler, Nexant, NREL) covering compressors, furnaces, gas separation, and CO2 capture equipment.

Each row records the correlation’s category, type, size units, valid size range (s_lowers_upper, plus s2_lowers2_upper for two-parameter forms), correlation form, reference cost_year, its default material (the construction material the quoted cost basis assumes, e.g. Carbon steel or Stainless steel — override via the Equipment constructor’s material argument), its source (clickable, linking to the DOI or reference where available), any Remarks (basis of the quoted cost, e.g. free-on-board vs. installed, included/excluded motor, escalation notes), and the correlation key. Use the key value as the cost_func argument when you need to pin a specific correlation (see Example 2 below), and the category/type values for the Equipment constructor.

The correlation coefficients themselves are not shown in this summary table — download the full cost_correlations.csv for those.

The table below is generated directly from cost_correlations.csv and is searchable, sortable, and paginated — use the search box to filter by category, type, form, or source, or click a column header to sort. Category and Type stay pinned while you scroll horizontally through the remaining columns.

Built-in equipment cost correlations

Category

Type

Units

Min size

Max size

Form

Year

Default material

Source

Remarks

Key

Adsorption & membrane separation

Gas permeation

membrane surface area, ft2

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Membrane module.

gas_permeation_seider_2013

Adsorption & membrane separation

Pervaporation

membrane surface area, ft2

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Membrane module.

pervaporation_seider_2013

Adsorption & membrane separation

Reverse osmosis, brackish water

purified water, million gal/day

0.2

14

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

Bare-module cost

osmosis_brackish_seider_2013

Adsorption & membrane separation

Reverse osmosis, seawater

purified water, million gal/day

2

50

ln-ln quadratic

2013

n.a.

Seider et al. (2016) Table 16.32

Bare-module cost

osmosis_seawater_seider_2013

Adsorption & membrane separation

Ultrafiltration (high estimate)

membrane surface area, ft2

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Membrane cartridge.

ultrafiltration_high_seider_2013

Adsorption & membrane separation

Ultrafiltration (low estimate)

membrane surface area, ft2

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Membrane cartridge.

ultrafiltration_low_seider_2013

Agitators, blenders, & mixers

Agitator, propeller, closed vessel

motor power, Hp

1

8

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Direct coupling to motor, pressures to 150 psig. Includes motor and shaft.

agitator_propeller_closed_vessel_seider_2013

Agitators, blenders, & mixers

Agitator, propeller, open tank

motor power, Hp

1

8

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Direct coupling to motor. Includes motor and shaft.

agitator_propeller_open_tank_seider_2013

Agitators, blenders, & mixers

Agitator, turbine, closed vessel

motor power, Hp

2

60

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes speed reducer, motor and shaft. Pressures to 150 psig.

agitator_turbine_closed_vessel_seider_2013

Agitators, blenders, & mixers

Agitator, turbine, open tank

motor power, Hp

2

60

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes speed reducer, motor and shaft.

agitator_turbine_open_tank_seider_2013

Agitators, blenders, & mixers

Agitator, turbine, top entry, closed

kW

1.5

150

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

agitator_turbine_top_entry_closed_perry_1996

Agitators, blenders, & mixers

Agitator, turbine, top entry, open

kW

1.5

22.4

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

agitator_turbine_top_entry_open_perry_1996

Agitators, blenders, & mixers

Impeller mixer

power, kW

5

150

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

impeller_mixer_turton_2001

Agitators, blenders, & mixers

Kneader blender

volume, m3

0.14

3

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

kneader_blender_turton_2001

Agitators, blenders, & mixers

Kneader, sigma double arm

volume, ft3

20

380

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

kneader_sigma_double_arm_seider_2013

Agitators, blenders, & mixers

Kneader, tilting double arm

volume, ft3

10

56

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

kneader_tilting_double_arm_seider_2013

Agitators, blenders, & mixers

Muller mixer

volume, ft3

10

380

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

muller_mixer_seider_2013

Agitators, blenders, & mixers

Propeller mixer

driver power, kW

5

75

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

propeller_mixer_towler_2010

Agitators, blenders, & mixers

Propeller mixer

power, kW

5

500

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

propeller_mixer_turton_2001

Agitators, blenders, & mixers

Ribbon blender

volume, m3

0.7

11

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

ribbon_blender_turton_2001

Agitators, blenders, & mixers

Ribbon mixer

volume, ft3

25

320

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

ribbon_mixer_seider_2013

Agitators, blenders, & mixers

Rotary blender

volume, m3

0.7

11

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

rotary_blender_turton_2001

Agitators, blenders, & mixers

Spiral ribbon mixer

driver power, kW

5

35

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

spiral_ribbon_mixer_towler_2010

Agitators, blenders, & mixers

Static mixer

flow, L/s

1

50

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

static_mixer_towler_2010

Agitators, blenders, & mixers

Tumbler, double cone

volume, ft3

50

270

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

tumbler_double_cone_seider_2013

Agitators, blenders, & mixers

Tumbler, twin shell

volume, ft3

35

330

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

tumbler_twin_shell_seider_2013

Agitators, blenders, & mixers

Turbine mixer

power, kW

5

150

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

turbine_mixer_turton_2001

Boilers, heaters, & furnaces

Boiler, field erected (10-70 bar)

steam, kg/h

20,000

800,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

boilers_erected_towler_2010

Boilers, heaters, & furnaces

Boiler, packaged (15-40 bar)

steam, kg/h

5,000

200,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

boilers_packaged_towler_2010

Boilers, heaters, & furnaces

Burner

vessel volume, m3

offset power-law

2016

n.a.

Parkinson (2016)

burner_parkinson_2016

Boilers, heaters, & furnaces

Diphenyl heater

duty, kW

650

10,750

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

diphenyl_heater_turton_2001

Boilers, heaters, & furnaces

Dowtherm A heater

heat absorbed, Btu/hr

500,000

70,000,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

dowtherm_a_heater_seider_2013

Boilers, heaters, & furnaces

Electric arc furnace

net electric power, MWe

offset power-law

2016

n.a.

Parkinson (2016)

electric_arc_furnace_parkinson_2016

Boilers, heaters, & furnaces

Furnace, box

duty, kW

30

120

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

box_furnace_towler_2010

Boilers, heaters, & furnaces

Furnace, cylindrical

duty, kW

0.2

60

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

cylindrical_furnace_towler_2010

Boilers, heaters, & furnaces

Gas-fired heater

heat duty, Btu/hr

10,000,000

500,000,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Pressures up to 500 psig.

gas-fired_heater_seider_2013

Boilers, heaters, & furnaces

Hot water heater

duty, kW

650

10,750

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

hot_water_heater_turton_2001

Boilers, heaters, & furnaces

Hot water heater

heat absorbed, Btu/hr

500,000

70,000,000

ln-ln quadratic

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

hot_water_heater_fired_seider_2013

Boilers, heaters, & furnaces

Kettle, jacketed, glass-lined

m3

0.2

3.8

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

kettle_jacketed_glass_lined_perry_1996

Boilers, heaters, & furnaces

Molten salt heater

duty, kW

650

10,750

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

molten_salt_heater_turton_2001

Boilers, heaters, & furnaces

Molten salt, mineral & silicon oil heater

heat absorbed, Btu/hr

500,000

70,000,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

molten_salt_silicon_oil_heater_seider_2013

Boilers, heaters, & furnaces

Nonreactive fired heater

duty, kW

1,000

100,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

nonreactive_fired_heater_turton_2001

Boilers, heaters, & furnaces

Pyrolysis furnace

duty, kW

3,000

100,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

pyrolysis_furnace_turton_2001

Boilers, heaters, & furnaces

Pyrolysis furnace

duty, kW

2,900

60,000

offset power-law

2003

n.a.

Ulrich (2003)

pyrolysis_furnace_ulrich_2003

Boilers, heaters, & furnaces

Pyrolysis furnace

heat absorbed, Btu/hr

10,000,000

500,000,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Pressure to 10 atm.

pyrolysis_furnace_seider_2013

Boilers, heaters, & furnaces

Reformer furnace

duty, kW

3,000

100,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

reformer_furnace_turton_2001

Boilers, heaters, & furnaces

Reformer furnace

heat absorbed, Btu/hr

10,000,000

50,000,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Pressure to 10 atm.

reformer_furnace_seider_2013

Boilers, heaters, & furnaces

Steam boiler

duty, kW

1,200

9,400

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

steam_boiler_turton_2001

Boilers, heaters, & furnaces

Steam boiler

heat absorbed, Btu/hr

500,000

70,000,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Pressure to 20 atm.

steam_boiler_seider_2013

Centrifuges

Atmospheric suspended basket

power, kW

2

20

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

atmospheric_suspended_basket_centrifuge_towler_2010

Centrifuges

Auto batch separator

diameter, m

0.5

1.7

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

auto_batch_separator_turton_2001

Centrifuges

Automatic batch, horizontal

m2, filter area

0.65

7.43

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost.

automatic_batch_horizontal_perry_1996

Centrifuges

Batch, bottom-drive, vertical basket

bowl diameter, in.

20

43

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

batch_bottom_drive_vert_basket_seider_2013

Centrifuges

Batch, top-drive, vertical basket

bowl diameter, in.

20

43

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

batch_top_drive_vert_basket_seider_2013

Centrifuges

Centrifugal separator

diameter, m

0.5

1

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

centrifugal_separator_turton_2001

Centrifuges

Continuous reciprocating pusher

tons solids/hr

1

20

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

continuous_reciprocating_pusher_seider_2013

Centrifuges

Continuous scroll solid bowl

tons solids/hr

2

40

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

continuous_scroll_solid_bowl_seider_2013

Centrifuges

High-speed disk

diameter, m

0.26

0.49

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

high_speed_disk_centrifuge_towler_2010

Centrifuges

Horizontal auto-batch

bowl diameter, in.

20

43

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

horizontal_auto_batch_seider_2013

Centrifuges

Oscillating screen

diameter, m

0.5

1.1

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

oscillating_screen_turton_2001

Centrifuges

Solid bowl, without motor

diameter, m

0.3

2

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

solid_bowl_centrifuge_without_motor_turton_2001

Centrifuges

Vertical auto-batch

bowl diameter, in.

20

70

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

vertical_auto_batch_seider_2013

CO2 capture

MEA CCS technology

kg/s

offset power-law

2011

n.a.

NREL (2011)

mea_ccs_technology_2011

Compressors & blowers

Air blower

electric power, MWe

offset power-law

2006

n.a.

Manzolini (2011)

air_blower_manzolini_2006

Compressors & blowers

Centrifugal (turbo) blower

horsepower, hp

5

1,000

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive. Compression ratio up to 2. Uses sheet metal blades.

centrifugal_turbo_blower_seider_2013

Compressors & blowers

Centrifugal compressor, electric motor drive

consumed power, horsepower, hp

200

30,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.6

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_compressor_electric_motor_seider_2013

Compressors & blowers

Centrifugal compressor, gas turbine drive

consumed power, horsepower, hp

200

30,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.8

f.o.b. purchase cost. Includes a gas turbine drive.

centrifugal_compressor_gas_turbine_seider_2013

Compressors & blowers

Centrifugal compressor, steam turbine drive

consumed power, horsepower, hp

200

30,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.7

f.o.b. purchase cost. Includes a steam turbine drive.

centrifugal_compressor_steam_turbine_seider_2013

Compressors & blowers

Centrifugal, backward curved fan, head 16-30 in. H2O

Flow rate gas entering fan, ACFM

1,000

100,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_backward_curved_fan_head_16-30_seider_2013

Compressors & blowers

Centrifugal, backward curved fan, head 31-40 in. H2O

Flow rate gas entering fan, ACFM

1,000

100,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_backward_curved_fan_head_31-40_seider_2013

Compressors & blowers

Centrifugal, backward curved fan, head 5-8 in. H2O

Flow rate gas entering fan, ACFM

1,000

100,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_backward_curved_fan_head__5-8_seider_2013

Compressors & blowers

Centrifugal, backward curved fan, head 9-15 in. H2O

Flow rate gas entering fan, ACFM

1,000

100,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_backward_curved_fan_head_9-15_seider_2013

Compressors & blowers

Centrifugal, backward curved fan, head less than 4 in. H2O

Flow rate gas entering fan, ACFM

1,000

100,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_backward_curved_fan_head_less_4_seider_2013

Compressors & blowers

Centrifugal, straight radial fan, head 16-30 in. H2O

Flow rate gas entering fan, ACFM

1,000

20,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_straight_radial_fan_head_16-30_seider_2013

Compressors & blowers

Centrifugal, straight radial fan, head 5-8 in. H2O

Flow rate gas entering fan, ACFM

1,000

20,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_straight_radial_fan_head__5-8_seider_2013

Compressors & blowers

Centrifugal, straight radial fan, head 9-15 in. H2O

Flow rate gas entering fan, ACFM

1,000

20,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_straight_radial_fan_head_9-15_seider_2013

Compressors & blowers

Centrifugal, straight radial fan, head less than 4 in. H2O

Flow rate gas entering fan, ACFM

1,000

20,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

centrifugal_straight_radial_fan_head_less_4_seider_2013

Compressors & blowers

CO2 compressor

electric power, MWe

offset power-law

2011

n.a.

Manzolini (2011)

co2_compressor_manzolini_2011

Compressors & blowers

H2 compressor

electric power, MWe

offset power-law

1987

n.a.

Leal Perez (2021)

h2_compressor_pandolfo_1987

Compressors & blowers

Propeller fan, head less than 4 in. H2O

Flow rate gas entering fan, ACFM

1,000

15,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

propeller_fan_seider_2023

Compressors & blowers

Reciprocating compressor, electric motor drive

consumed power, horsepower, hp

100

20,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.9

f.o.b. purchase cost. Includes an electric motor drive.

reciprocating_compressor_electric_motor_seider_2013

Compressors & blowers

Reciprocating compressor, gas turbine drive

consumed power, horsepower, hp

100

20,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.11

f.o.b. purchase cost. Includes a gas turbine drive.

reciprocating_compressor_gas_turbine_seider_2013

Compressors & blowers

Reciprocating compressor, steam turbine drive

consumed power, horsepower, hp

100

20,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.10

f.o.b. purchase cost. Includes a steam turbine drive.

reciprocating_compressor_steam_turbine_seider_2013

Compressors & blowers

Rotary straight-lobe blower

horsepower, hp

1

1,000

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive. Compression ratio up to 2.

rotary_straight_lobe_seider_2013

Compressors & blowers

Screw compressor, electric motor drive

consumed power, horsepower, hp

10

750

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.12

f.o.b. purchase cost. Includes an electric motor drive.

screw_compressor_electric_motor_seider_2013

Compressors & blowers

Screw compressor, gas turbine drive

consumed power, horsepower, hp

10

750

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.14

f.o.b. purchase cost. Includes a gas turbine drive.

screw_compressor_gas_turbine_seider_2013

Compressors & blowers

Screw compressor, steam turbine drive

consumed power, horsepower, hp

10

750

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.13

f.o.b. purchase cost. Includes a steam turbine drive.

screw_compressor_steam_turbine_seider_2013

Compressors & blowers

Vane-axial fan, head 5-8 in. H2O

Flow rate gas entering fan, ACFM

1,000

800,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

vane_axial_fan_head__5-8_seider_2013

Compressors & blowers

Vane-axial fan, head 9-15 in. H2O

Flow rate gas entering fan, ACFM

1,000

800,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

vane_axial_fan_head_9-15_seider_2013

Compressors & blowers

Vane-axial fan, head less than 4 in. H2O

Flow rate gas entering fan, ACFM

1,000

800,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes an electric motor drive.

vane_axial_fan_head_less_4_seider_2013

Compressors, fans, & blowers

Axial tube fan

gas flowrate, m3/s

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

axial_tube_fan_turton_2001

Compressors, fans, & blowers

Axial vane fan

gas flowrate, m3/s

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

axial_vane_fan_turton_2001

Compressors, fans, & blowers

Backward curve fan

gas flowrate, m3/s

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

backward_curve_fan_turton_2001

Compressors, fans, & blowers

Blower

m3/h

200

5,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

blower_towler_2010

Compressors, fans, & blowers

Blower, centrifugal, excluding motor

Sm3/s

0.24

71

power-sizing

1996

n.a.

Perry (1997) Table 9-50

Delivered cost; 27.6 kN/m^2 excluding motor

blower_centrifugal_excluding_motor_perry_1996

Compressors, fans, & blowers

Centrifugal radial fan

gas flowrate, m3/s

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

centrifugal_radial_fan_turton_2001

Compressors, fans, & blowers

Compressor, centrifugal

driver power, kW

75

30,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

centrifugal_compressor_towler_2010

Compressors, fans, & blowers

Compressor, centrifugal / axial / reciprocating

fluid power, kW

450

3,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

compressor_all_turton_2001

Compressors, fans, & blowers

Compressor, reciprocating

driver power, kW

93

16,800

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

reciprocating_compressor_towler_2010

Compressors, fans, & blowers

Compressor, reciprocating, including motor

kW

0.75

1,490

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b. Including motor. <1000lbf.in^2

compressor_reciprocating_including_motor_perry_1996

Compressors, fans, & blowers

Compressor, rotary

fluid power, kW

18

950

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

compressor_rotary_turton_2001

Compressors, fans, & blowers

Liquid-ring vacuum pump

flow at suction, ft3/min

50

350

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel with sealant recirculation.

liquid_ring_vacuum_pump_seider_2013

Compressors, fans, & blowers

Screw compressor (vacuum service)

flow at suction, ft3/min

50

350

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. With protective controls.

screw_compressor_vacuum_seider_2013

Compressors, fans, & blowers

Three-stage claw vacuum pump

flow at suction, ft3/min

60

270

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes intercoolers.

three_stage_claw_vacuum_pump_seider_2013

Compressors, fans, & blowers

Three-stage lobe vacuum pump

flow at suction, ft3/min

60

240

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes intercoolers.

three_stage_lobe_vacuum_pump_seider_2013

Conveyors

Apron

area, m2

1

15

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

apron_conveyor_turton_2001

Conveyors

Belt

area, m2

0.5

325

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

belt_conveyor_turton_2001

Conveyors

Belt

Width, in & length, ft

14

60

2-var power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Does not include motor or drive.

belt_conveyor_seider_2013

Conveyors

Belt, 0.5 m wide

length, m

10

500

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

belt_conveyor_05m_towler_2010

Conveyors

Belt, 1.0 m wide

length, m

10

500

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

belt_conveyor_10m_towler_2010

Conveyors

Belt, excluding motor

m2

5.6

18.6

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost. Excluding motor.

belt_excluding_motor_perry_1996

Conveyors

Bucket elevator

Bucket width, in & height, ft

6

20

2-var power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Does not include motor or drive.

bucket_elevator_seider_2013

Conveyors

Bucket elevator, 0.5 m bucket

height, m

10

30

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

bucket_elevator_05m_towler_2010

Conveyors

Pneumatic

area, m2

0.75

65

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

pneumatic_conveyor_turton_2001

Conveyors

Pneumatic

Solids flow, lb/s & equivalent length, ft

3

30

2-var power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes blower, motor, piping, rotary valve, and cyclone

pneumatic_conveyor_seider_2013

Conveyors

Screw

area, m2

0.5

30

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

screw_conveyor_turton_2001

Conveyors

Screw

Diameter, in & length, ft

6

20

2-var power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Does not include motor, drive, lid, or jacket.

screw_conveyor_seider_2013

Conveyors

Screw, excluding motor

m x mm diameter

390

780

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

Delivered cost. Excluding motor.

screw_excluding_motor_perry_1996

Conveyors

Vibratory

Width, in & length, ft

12

36

2-var power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Does not include motor or drive.

vibratory_conveyor_seider_2013

Crushers

Ball mill

t/h

0.7

60

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

ball_mill_towler_2010

Crushers

Ball mill

feed rate, ton/hr

1

30

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes motor and drive.

ball_mills_seider_2013

Crushers

Cone crusher

feed rate, ton/hr

20

300

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes motor and drive.

cone_crushers_seider_2013

Crushers

Cone, crusher only

kW

22.4

224

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost. Crusher only.

cone_crusher_only_perry_1996

Crushers

Gyratory crusher

t/h

200

3,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

gyratory_crusher_towler_2010

Crushers

Gyratory crusher

feed rate, ton/hr

25

1,200

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes motor and drive.

gyratory_crushers_seider_2013

Crushers

Hammer mill

feed rate, ton/hr

2

200

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes motor and drive.

hammer_mills_seider_2013

Crushers

Jaw crusher

t/h

100

500

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

jaw_crusher_towler_2010

Crushers

Jaw crusher

feed rate, ton/hr

10

200

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes motor and drive.

jaw_crushers_seider_2013

Crushers

Jaw, excluding motor

kW

0.75

44.7

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost. Excluding motor.

jaw_excluding_motor_perry_1996

Crushers

Jaw, including motor

kW

44.7

300

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost. Excluding motor.

jaw_including_motor_perry_1996

Crushers

Jet mill

feed rate, ton/hr

1

5

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes motor and drive.

jet_mills_seider_2013

Crushers

Pulverizer

kg/h

200

4,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

pulverizer_towler_2010

Crushers

Reversible hammer mill

t/h

30

400

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

reversible_hammer_mill_towler_2010

Crystallizers

Batch

volume, m3

1.5

30

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

batch_crystallizer_turton_2001

Crystallizers

Batch evaporative

volume, ft3

50

1,000

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

batch_evaporative_crystallizer_seider_2013

Crystallizers

Draft-tube baffled, continuous evaporative

tons crystals/day

10

250

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

draft_tube_baffled_crystallizer_seider_2013

Crystallizers

Forced circulation

metric ton/day

9.1

970

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost.

forced_circulation_perry_1996

Crystallizers

Forced circulation, continuous evaporative

tons crystals/day

10

1,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

forced_circulation_crystallizer_seider_2013

Crystallizers

Jacketed scraped wall, continuous cooling

length, ft

15

200

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

jacketed_scraped_wall_crystallizer_seider_2013

Crystallizers

Scraped surface

length, m

7

280

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

scraped_surface_crystallizer_towler_2010

Dryers

Atmospheric tray batch dryer

area, m2

3

20

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

atmospheric_tray_batch_dryer_towler_2010

Dryers

Batch tray dryer

tray area, ft2

20

200

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

batch_tray_dryer_seider_2013

Dryers

Direct contact rotary dryer

area, m2

11

180

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost. Direct heated.

direct_contact_rotary_dryer_towler_2010

Dryers

Direct-heat rotary

drum peripheral area, ft2

200

3,000

ln-ln quadratic

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

direct_heat_rotary_dryer_seider_2013

Dryers

Drum

area, m2

0.5

50

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

drum_dryer_turton_2001

Dryers

Drum

heat-transfer area, ft2

60

480

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

drum_dryer_seider_2013

Dryers

Drum, excluding motor

m2

0.9

37

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost. Excluding motor.

drum_excluding_motor_perry_1996

Dryers

Indirect-heat steam-tube rotary

heat-transfer area, ft2

100

1,400

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

indirect_heat_steam_tube_rotary_dryer_seider_2013

Dryers

Rotary, gas dryer

area, m2

5

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

rotary_gas_dryer_turton_2001

Dryers

Spray

evaporation rate, lb/hr

30

3,000

ln-ln quadratic

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

spray_dryer_seider_2013

Dryers

Spray dryer

evaporation rate, kg/h

400

4,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

spray_dryer_towler_2010

Dryers

Tray

area, m2

1.8

20

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

tray_dryer_turton_2001

Dryers

Vacuum, shelf, excluding trays and vacuum equipment

m2

1.4

93

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost. Excluding trays and vacuum equipment.

vacuum_shelf_excluding_trays_n_vacuum_equipment_perry_1996

Dust collectors

Bag filters

gas flow rate, actual ft3/min

5,000

2,000,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

bag_filters_seider_2013

Dust collectors

Baghouse

volume, m3

0.08

350

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

baghouse_dust_collector_turton_2001

Dust collectors

Cloth, shaker type, including motors

m3/s

0.47

23.6

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost. Including motors.

cloth_shaker_type_including_motors_perry_1996

Dust collectors

Cyclone scrubber

volume, m3

0.06

200

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

cyclone_scrubber_turton_2001

Dust collectors

Cyclones

gas flow rate, actual ft3/min

200

100,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

cyclones_seider_2013

Dust collectors

Electrostatic precipitator

volume, m3

0.06

200

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

electrostatic_precipitator_turton_2001

Dust collectors

Electrostatic precipitator

m3/s

37.8

472

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

electrostatic_precipitator_perry_1996

Dust collectors

Electrostatic precipitator

gas flow rate, actual ft3/min

10,000

2,000,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

electrostatic_precipitators_seider_2013

Dust collectors

Gas multi-cyclone

volumetric gas rate, m3/s

0.1

50

offset power-law

2003

n.a.

Ulrich (2003)

gas_multi_cyclone_ulrich_2003

Dust collectors

Multicyclones

m3/s

0.47

70.8

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

multicyclones_perry_1996

Dust collectors

Multicyclones at 40 celcius

m3/s

0.47

73.83

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

multicyclones_at_40_celcius_perry_1996

Dust collectors

Venturi scrubber

volume, m3

0.06

200

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

venturi_scrubber_turton_2001

Dust collectors

Venturi scrubber

gas flow rate, actual ft3/min

2,000

20,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

venturi_scrubbers_seider_2013

Ejectors

Multistage, including condenser and piping

kg/h/(N/m2)

0.00068

0.34

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost. Including condenser, piping.

multistage_including_condenser_n_piping_perry_1996

Ejectors

One-stage jet

(lb/hr) / (suction pressure, torr)

0.1

100

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

one_stage_jet_seider_2013

Ejectors

Single stage, 100 psig, steam

kg/h/(N/m2)

0.00068

0.1

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

single_stage_100_psig_steam_perry_1996

Ejectors

Two-stage, including condenser and piping

kg/h/(N/m2)

0.00068

0.034

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost. Including condenser, piping.

two_stage_including_condenser_n_piping_perry_1996

Evaporators

Agitated falling film

area, m2

0.5

12

offset power-law

2010

304 stainless steel

Towler & Sinnott (2010) Table 7.2

Purchased cost. Type 304 SS

agitated_falling_film_evaporator_towler_2010

Evaporators

Agitated film (scraped wall)

area, m2

0.5

5

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

agitated_film_evaporator_turton_2001

Evaporators

Falling film

area, m2

50

500

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

falling_film_evaporator_turton_2001

Evaporators

Falling film

heat-transfer area, ft2

150

4,000

offset power-law

2013

Stainless steel + Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel tubes, carbon steel shell.

falling_film_evaporator_seider_2013

Evaporators

Forced circulation

heat-transfer area, ft2

150

8,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

forced_circulation_evaporator_seider_2013

Evaporators

Forced circulation (pumped)

area, m2

5

1,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

forced_circulation_evaporator_turton_2001

Evaporators

Horizontal tube

heat-transfer area, ft2

100

8,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

horizontal_tube_evaporator_seider_2013

Evaporators

Long-tube

area, m2

100

10,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

long_tube_evaporator_turton_2001

Evaporators

Long-tube vertical (rising film)

heat-transfer area, ft2

100

8,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

long_tube_vertical_evaporator_seider_2013

Evaporators

Short-tube

area, m2

10

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

short_tube_evaporator_turton_2001

Evaporators

Vertical tube

area, m2

11

640

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

vertical_tube_evaporator_towler_2010

Expression

Roll presses

wet solids flow rate, lb/hr

150

12,000

ln-ln quadratic

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

roll_presses_expression_seider_2013

Expression

Screw presses

wet solids flow rate, lb/hr

150

12,000

ln-ln quadratic

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

screw_presses_expression_seider_2013

Filters

Bent

area, m2

0.9

115

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

bent_filter_turton_2001

Filters

Cartridge

area, m2

15

200

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

cartridge_filter_turton_2001

Filters

Disc and drum

area, m2

0.9

300

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

disc_n_drum_filter_turton_2001

Filters

Gravity

area, m2

0.5

80

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

gravity_filter_turton_2001

Filters

Leaf

area, m2

0.6

235

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

leaf_filter_turton_2001

Filters

Pan

area, m2

0.9

300

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

pan_filter_turton_2001

Filters

Plate & frame

capacity, m3

0.4

1.4

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

plate_n_frame_filter_towler_2010

Filters

Plate & frame

area, m2

0.5

80

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

plate_frame_filter_turton_2001

Filters

Plate & frame

filtering area, ft2

130

800

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

plate_frame_filter_seider_2013

Filters

Plate and frame

m2

0.9

93

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

Delivered cost.

plate_n_frame_perry_1996

Filters

Pressure leaf

filtering area, ft2

30

2,500

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

pressure_leaf_filter_seider_2013

Filters

Rotary pan

filtering area, ft2

100

1,100

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

rotary_pan_filter_seider_2013

Filters

Rotary-drum vacuum

filtering area, ft2

10

800

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

rotary_drum_vacuum_filter_seider_2013

Filters

Table

area, m2

0.9

115

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

table_filter_turton_2001

Filters

Tube

area, m2

0.9

115

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

tube_filter_turton_2001

Filters

Vacuum drum

area, m2

10

180

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

vacuum_drum_filter_towler_2010

Filters

Vacuum rotary drum, including motor

m2

0.9

140

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost. Including motor.

vacuum_rotary_drum_including_motor_perry_1996

Filters

Vertical-pressure leaf

m2

2.8

140

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

Delivered cost.

vertical_pressure_leaf_perry_1996

Heat exchangers

Air cooler

area, m2

10

10,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

air_cooler_hx_turton_2001

Heat exchangers

Air-cooled fin-fan

bare-tube heat-transfer area, ft2

40

150,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

air_cooled_finfan_seider_2013

Heat exchangers

Bayonet

area, m2

10

1,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

bayonet_hx_turton_2001

Heat exchangers

Double pipe

area, m2

1

80

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

double_pipe_hx_towler_2010

Heat exchangers

Double pipe

area, m2

1

10

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

double_pipe_hx_turton_2001

Heat exchangers

Double-pipe

outside surface area of the inner pipe, ft2

2

200

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Pressures up to 600 psig.

double_pipe_seider_2013

Heat exchangers

Fixed tube

area, m2

10

1,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

fixed_tube_hx_turton_2001

Heat exchangers

Flat plate

area, m2

10

1,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

flat_plate_hx_turton_2001

Heat exchangers

Floating head

area, m2

10

1,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

floating_head_hx_turton_2001

Heat exchangers

Floating head shell & tube

area, m2

10

1,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

floating_head_shell_tube_hx_towler_2010

Heat exchangers

Heat exchanger

duty, MMBTU/h

offset power-law

2006

n.a.

Nexant (2006)

hx_nexant_2006

Heat exchangers

Kettle reboiler

area, m2

10

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

kettle_reboiler_hx_turton_2001

Heat exchangers

Multiple pipe

area, m2

10

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

multiple_pipe_hx_turton_2001

Heat exchangers

Plate & fin 3-streams

volume, m3

0.01

2

offset power-law

1997

n.a.

ESDU 97006

plate_fin_3streams_hx_esdu_1997

Heat exchangers

Plate & fin 4-to-6-streams

volume, m3

0.01

2

offset power-law

1997

n.a.

ESDU 97006

plate_fin_4to6_streams_hx_esdu_1997

Heat exchangers

Plate & frame

area, m2

1

500

offset power-law

2010

304 stainless steel

Towler & Sinnott (2010) Table 7.2

Purchased cost. Type 304 SS.

plate_frame_hx_towler_2010

Heat exchangers

Plate & frame

heat-transfer area, ft2

150

15,000

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

plate_frame_hx_seider_2013

Heat exchangers

Scraped wall

area, m2

2

20

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

scraped_wall_hx_turton_2001

Heat exchangers

Shell & tube, fixed head

tube outside surface area, ft2

150

12,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. This includes 3/4- in. or 1- in. O.D., 16 BWG CS tubes, 20 ft long, on square or triangular pitch in a CS shell for use with shell-side pressures up to 100 psig.

shell_tube_fixed_head_seider_2013

Heat exchangers

Shell & tube, floating head

tube outside surface area, ft2

150

12,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. This includes 3/4- in. or 1- in. O.D., 16 BWG CS tubes, 20 ft long, on square or triangular pitch in a CS shell for use with shell-side pressures up to 100 psig.

shell_tube_floating_head_seider_2013

Heat exchangers

Shell & tube, kettle-vaporizer

tube outside surface area, ft2

150

12,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. This includes 3/4- in. or 1- in. O.D., 16 BWG CS tubes, 20 ft long, on square or triangular pitch in a CS shell for use with shell-side pressures up to 100 psig.

shell_tube_kettle_vaporized_seider_2013

Heat exchangers

Shell & tube, U-tube

tube outside surface area, ft2

150

12,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. This includes 3/4- in. or 1- in. O.D., 16 BWG CS tubes, 20 ft long, on square or triangular pitch in a CS shell for use with shell-side pressures up to 100 psig.

shell_tube_u-tube_seider_2013

Heat exchangers

Shell-tube, fixed tube

m2

1.9

1,860

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

Delivered cost.

shell_tube_fixed_tube_perry_1996

Heat exchangers

Shell-tube, floating head

m2

1.9

1,860

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

Delivered cost.

shell_tube_floating_head_perry_1996

Heat exchangers

Shell-tube, kettle

m2

1.9

1,860

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

Delivered cost.

shell_tube_kettle_perry_1996

Heat exchangers

Shell-tube, U-tube

m2

1.9

1,860

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

Delivered cost.

shell_tube_u_tube_perry_1996

Heat exchangers

Spiral plate

area, m2

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

spiral_plate_hx_turton_2001

Heat exchangers

Spiral plate

heat-transfer area, ft2

20

2,000

offset power-law

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

spiral_plate_hx_seider_2013

Heat exchangers

Spiral tube

area, m2

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

spiral_tube_hx_turton_2001

Heat exchangers

Spiral tube

heat-transfer area, ft2

1

500

ln-ln quadratic

2013

Stainless steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Stainless steel.

spiral_tube_hx_seider_2013

Heat exchangers

Teflon tube

area, m2

1

10

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

teflon_tube_hx_turton_2001

Heat exchangers

Thermal screw, including motor

m2

1.9

1,860

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost. Excluding motor.

thermal_screw_including_motor_perry_1996

Heat exchangers

Thermosiphon reboiler

area, m2

10

500

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

thermosiphon_reboiler_towler_2010

Heat exchangers

U-tube

area, m2

10

1,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

u-tube_hx_turton_2001

Heat exchangers

U-tube kettle reboiler

area, m2

10

500

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

u_tube_kettle_reboiler_towler_2010

Heat exchangers

U-tube shell & tube

area, m2

10

1,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

u_shell_tube_hx_towler_2010

Liquid-liquid extractors

Rotating-disk contactor (RDC)

S = height x diameter1.5, ft2.5

3

2,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

rdc_extractor_seider_2013

Motors & generators

Electric motor, explosion-proof enclosure, 1,800 rpm

motor power consumption, Hp

1

250

ln-ln quadratic

2013

n.a.

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

electric_motor_explosion_proof_1800_seider_2013

Motors & generators

Electric motor, explosion-proof enclosure, 3,600 rpm

motor power consumption, Hp

1

250

ln-ln quadratic

2013

n.a.

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

electric_motor_explosion_proof_3600_seider_2013

Motors & generators

Electric motor, open drip-proof enclosure, 1,800 rpm

motor power consumption, Hp

1

700

ln-ln quadratic

2013

n.a.

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

electric_motor_open_drip_1800_seider_2013

Motors & generators

Electric motor, open drip-proof enclosure, 3,600 rpm

motor power consumption, Hp

1

700

ln-ln quadratic

2013

n.a.

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

electric_motor_open_drip_3600_seider_2013

Motors & generators

Electric motor, totally enclosed, fan-cooled, 1,800 rpm

motor power consumption, Hp

1

250

ln-ln quadratic

2013

n.a.

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

electric_motor_totally_enclosed_fan_cooled_1800_seider_2013

Motors & generators

Electric motor, totally enclosed, fan-cooled, 3,600 rpm

motor power consumption, Hp

1

250

ln-ln quadratic

2013

n.a.

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

electric_motor_totally_enclosed_fan_cooled_3600_seider_2013

Motors & generators

Explosion-proof

shaft power, kW

75

2,600

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

explosion-proof_turton_2001

Motors & generators

Explosion-proof motor

shaft power, kW

1

2,500

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

explosion_proof_motor_towler_2010

Motors & generators

Explosion-proof motor

shaft power, kW

2.5

5,000

offset power-law

2003

n.a.

Ulrich (2003)

explosion_proof_motor_ulrich_2003

Motors & generators

Internal combustion engine

shaft power, kW

10

10,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

internal_combustion_engine_turton_2001

Motors & generators

Internal combustion engine

shaft power, Hp

100

4,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

internal_combustion_engine_seider_2013

Motors & generators

Large motors, ac induction, wound rotor, TEFC

kW

18.6

149

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

large_motors_ac_induction_wound_rotor_tefc_perry_1996

Motors & generators

Open/dried-proof

shaft power, kW

75

2,600

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

open/dried-proof_turton_2001

Motors & generators

Small motors, ac induction, wound rotor, TEFC

kW

7.5

18.6

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

small_motors_ac_induction_wound_rotor_tefc_perry_1996

Motors & generators

Totally enclosed

shaft power, kW

75

2,600

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

totally_enclosed_turton_2001

Motors & generators

Totally enclosed motor

shaft power, kW

0.2

9,000

offset power-law

2003

n.a.

Ulrich (2003)

totally_enclosed_motor_ulrich_2003

Packings & adsorbents

Activated alumina

bulk volume, ft3

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

activated_alumina_seider_2013

Packings & adsorbents

Activated carbon

bulk volume, ft3

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

activated_carbon_seider_2013

Packings & adsorbents

Berl saddles, ceramic, 1 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

berl_saddles_ce_1in_seider_2013

Packings & adsorbents

Berl saddles, ceramic, 1.5 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

berl_saddles_ce_1.5in_seider_2013

Packings & adsorbents

Berl saddles, ceramic, 2 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

berl_saddles_ce_2in_seider_2013

Packings & adsorbents

Cascade minirings, ceramic, 1 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ce_1in_seider_2013

Packings & adsorbents

Cascade minirings, ceramic, 2 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ce_2in_seider_2013

Packings & adsorbents

Cascade minirings, ceramic, 3 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ce_3in_seider_2013

Packings & adsorbents

Cascade minirings, polypropylene, 1 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ pp_1in_seider_2013

Packings & adsorbents

Cascade minirings, polypropylene, 2 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ pp_2in_seider_2013

Packings & adsorbents

Cascade minirings, polypropylene, 3 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ pp_3in_seider_2013

Packings & adsorbents

Cascade minirings, stainless steel, 1 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ ss_1in_seider_2013

Packings & adsorbents

Cascade minirings, stainless steel, 1.5 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ ss_1.5in_seider_2013

Packings & adsorbents

Cascade minirings, stainless steel, 2 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ ss_2in_seider_2013

Packings & adsorbents

Cascade minirings, stainless steel, 3 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ ss_3in_seider_2013

Packings & adsorbents

Cascade minirings, stainless steel, 4 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

cascade_minirings_ ss_4in_seider_2013

Packings & adsorbents

Intalox saddles, ceramic, 1-1.5 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

intalox_saddles_ce_1-1.5in_seider_2013

Packings & adsorbents

Intalox saddles, ceramic, 2 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

intalox_saddles_ce_2in_seider_2013

Packings & adsorbents

Intalox saddles, ceramic, 3 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

intalox_saddles_ce_3in_seider_2013

Packings & adsorbents

Intalox saddles, polypropylene, 1 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

intalox_saddles_ pp_1in_seider_2013

Packings & adsorbents

Intalox saddles, polypropylene, 2 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

intalox_saddles_ pp_2in_seider_2013

Packings & adsorbents

Intalox saddles, polypropylene, 3 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

intalox_saddles_ pp_3in_seider_2013

Packings & adsorbents

Loose, for towers

volume, m3

0.03

628

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

loose_packing_turton_2001

Packings & adsorbents

Molecular sieves

bulk volume, ft3

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

molecular_sieves_seider_2013

Packings & adsorbents

Pall rings, carbon steel, 1 in.

bulk volume, ft3

offset power-law

2013

Carbon steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ cs_1in_seider_2013

Packings & adsorbents

Pall rings, carbon steel, 1.5 in.

bulk volume, ft3

offset power-law

2013

Carbon steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ cs_1.5in_seider_2013

Packings & adsorbents

Pall rings, carbon steel, 2 in.

bulk volume, ft3

offset power-law

2013

Carbon steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ cs_2in_seider_2013

Packings & adsorbents

Pall rings, polypropylene, 1 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ pp_1in_seider_2013

Packings & adsorbents

Pall rings, polypropylene, 1.5 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ pp_1.5in_seider_2013

Packings & adsorbents

Pall rings, polypropylene, 2 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ pp_2in_seider_2013

Packings & adsorbents

Pall rings, polypropylene, 3 in.

bulk volume, ft3

offset power-law

2013

Polypropylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ pp_3in_seider_2013

Packings & adsorbents

Pall rings, stainless steel, 1 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ ss_1in_seider_2013

Packings & adsorbents

Pall rings, stainless steel, 1.5 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ ss_1.5in_seider_2013

Packings & adsorbents

Pall rings, stainless steel, 2 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

pall_rings_ ss_2in_seider_2013

Packings & adsorbents

Raschig rings, carbon steel, 1-1.5 in.

bulk volume, ft3

offset power-law

2013

Carbon steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

raschig_rings_ cs_1-1.5in_seider_2013

Packings & adsorbents

Raschig rings, carbon steel, 2-3 in.

bulk volume, ft3

offset power-law

2013

Carbon steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

raschig_rings_ cs_2-3in_seider_2013

Packings & adsorbents

Raschig rings, ceramic, 1-3 in.

bulk volume, ft3

offset power-law

2013

Ceramic

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

raschig_rings_ce_1-3in_seider_2013

Packings & adsorbents

Raschig rings, stainless steel, 1 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

raschig_rings_ ss_1in_seider_2013

Packings & adsorbents

Raschig rings, stainless steel, 1.5 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

raschig_rings_ ss_1.5in_seider_2013

Packings & adsorbents

Raschig rings, stainless steel, 2-3 in.

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

raschig_rings_ ss_2-3in_seider_2013

Packings & adsorbents

Silica gel

bulk volume, ft3

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

silica_gel_seider_2013

Packings & adsorbents

Structured packing, corrugated-sheet, stainless steel

bulk volume, ft3

offset power-law

2013

Stainless steel

Seider et al. (2016) Section 16.5

Installed costs. Very approximate estimate in the absence of a vendor quote; installed cost data for structured packings are not widely available.

structured_packing_corrugated-sheet_ss_seider_2013

Packings & adsorbents

Tellerettes, polyethylene, 1 in.

bulk volume, ft3

offset power-law

2013

Polyethylene

Seider et al. (2016) Section 16.5

Installed costs for dumped packings

tellerettes_ pe_1in_seider_2013

Piping

Complex network, FOB

mm, nominal diameter

25

610

power-sizing

1996

n.a.

Perry (1997) Table 9-50

Cost in US$/ft. f.o.b cost.

complex_network_fob_perry_1996

Piping

Complex network, INST

mm, nominal diameter

25

610

power-sizing

1996

n.a.

Perry (1997) Table 9-50

Cost in US$/ft. Installed cost.

complex_network_inst_perry_1996

Piping

Typical straight run, FOB

mm, nominal diameter

25

610

power-sizing

1996

n.a.

Perry (1997) Table 9-50

Cost in US$/ft. f.o.b cost.

typical_straight_run_fob_perry_1996

Piping

Typical straight run, INST

mm, nominal diameter

25

610

power-sizing

1996

n.a.

Perry (1997) Table 9-50

Cost in US$/ft. Installed cost.

typical_straight_run_inst_perry_1996

Pressure vessels

Horizontal

volume, m3

0.1

628

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

horizontal_vessel_turton_2001

Pressure vessels

Horizontal 304SS

shell mass, kg

120

50,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost. Not including heads, ports, brackets, internals, etc.

horizontal_304ss_press_vessel_towler_2010

Pressure vessels

Horizontal CS

shell mass, kg

160

50,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost. Not including heads, ports, brackets, internals, etc.

horizontal_cs_press_vessel_towler_2010

Pressure vessels

Horizontal drum (150 psig)

m3

0.4

302

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

horizontal_drum_150_psig_perry_1996

Pressure vessels

Horizontal vessel

weight of shell & two heads, lb

1,000

920,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Including nozzles, manholes, and supports, but not internals, platforms, or ladders

horizontal_vessel_seider_2013

Pressure vessels

Horizontal vessel platforms & ladders

vessel’s insider diameter, ft

3

12

offset power-law

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

horizontal_vessel_platform_ladder_seider_2013

Pressure vessels

Vertical

volume, m3

0.3

520

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

vertical_vessel_turton_2001

Pressure vessels

Vertical 304SS

shell mass, kg

120

250,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost. Not including heads, ports, brackets, internals, etc.

vertical_304ss_press_vessel_towler_2010

Pressure vessels

Vertical CS

shell mass, kg

160

250,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost. Not including heads, ports, brackets, internals, etc.

vertical_cs_press_vessel_towler_2010

Pressure vessels

Vertical vessel

weight of shell & two heads, lb

4,200

1,000,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Including nozzles, manholes, and supports, but not internals, platforms, or ladders

vertical_vessel_seider_2013

Pressure vessels

Vertical vessel platforms & ladders

vessel’s insider diameter, ft & tangent-to-tangent length of the shell, ft

3

21

2-var power-law

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

vertical_vessel_platform_ladder_seider_2013

Pumps

Centrifugal

shaft power, kW

1

300

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

centrifugal_pump_turton_2001

Pumps

Centrifugal, 1-stage, 1800 rpm, HSC

flow capacity, gpm x sqrt[head, ft]

400

100,000

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp.

centrifugal_1-stage_1800_HSC_seider_2013

Pumps

Centrifugal, 1-stage, 1800 rpm, VSC

flow capacity, gpm x sqrt[head, ft]

400

100,000

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp.

centrifugal_1-stage_1800_VSC_seider_2013

Pumps

Centrifugal, 1-stage, 3600 rpm, HSC

flow capacity, gpm x sqrt[head, ft]

400

100,000

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp.

centrifugal_1-stage_3600_HSC_seider_2013

Pumps

Centrifugal, 1-stage, 3600 rpm, VSC

flow capacity, gpm x sqrt[head, ft]

400

100,000

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-900 gpm. Head range: 50-400 ft. Max motor: 200 Hp.

centrifugal_1-stage_3600_VSC_seider_2013

Pumps

Centrifugal, 2+-stage, 3600 rpm, HSC

flow capacity, gpm x sqrt[head, ft]

400

100,000

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp.

centrifugal_2+-stage_3600_VSC_seider_2013

Pumps

Centrifugal, 2-stage, 3600 rpm, HSC

flow capacity, gpm x sqrt[head, ft]

400

100,000

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes the base plate and driver coupling but not the motor. Flow rate range: 50-3,500 gpm. Head range: 50-200 ft. Max motor: 200 Hp.

centrifugal_2-stage_3600_VSC_seider_2013

Pumps

External gear

flow capacity, gpm

10

900

ln-ln quadratic

2013

Cast iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes the base plate and driver coupling, but not the electric motor

external_gear_pump_seider_2013

Pumps

Large centrifugal, including motor

kW

30

300

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost. Excluding motor.

large_centrifugal_including_motor_perry_1996

Pumps

Positive displacement

shaft power, kW

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

positive_displacement_pump_turton_2001

Pumps

Reciprocating

shaft power, kW

0.1

200

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

reciprocating_pump_turton_2001

Pumps

Reciprocating plunger

brake horsepower, BHp

10

900

ln-ln quadratic

2013

Ductile iron

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Includes a V-belt drive but not the electric motor.

reciprocating_plunger_pump_seider_2013

Pumps

Single-stage centrifugal

flow, L/s

0.2

126

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

single_stage_centrifugal_pump_towler_2010

Pumps

Small centrifugal, excluding motor

kW

0.37

30

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost. Excluding motor.

small_centrifugal_excluding_motor_perry_1996

Reactors

Autoclave

volume, m3

1

15

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

autoclave_reactor_turton_2001

Reactors

Autoclave, glass lined

vessel volume, gal

30

4,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Pressures to 300 psig. Includes turbine agitator and heat-transfer jacket.

autoclave_glass_lined_seider_2013

Reactors

Autoclave, stainless steel

vessel volume, gal

30

2,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Pressures to 300 psig. Includes turbine agitator and heat-transfer jacket.

autoclave_stainless_steel_seider_2013

Reactors

Autoclave, steel

vessel volume, gal

30

8,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Pressures to 300 psig. Includes turbine agitator and heat-transfer jacket.

autoclave_steel_seider_2013

Reactors

Fermenter

volume, m3

0.1

35

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

fermenter_reactor_turton_2001

Reactors

Glass-lined agitated

volume, m3

0.5

25

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

jacketed_agitated_glass_lined_reactor_towler_2010

Reactors

Indirect fluidized-bed

volume, m3

0.3

2,400

offset power-law

2003

n.a.

Ulrich (2003)

indirect_fluidbed_ulrich_2003

Reactors

Inoculum tank

volume, m3

0.07

1

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

inoculum_tank_reactor_turton_2001

Reactors

Jacketed agitated

volume, m3

0.5

100

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

jacketed_agitated_reactor_towler_2010

Reactors

Jacketed agitated

volume, m3

0.1

35

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

jacketed_agitated_reactor_turton_2001

Reactors

Jacketed nonagitated

volume, m3

5

45

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

jacketed_nonagitated_reactor_turton_2001

Reactors

Jacketed, including mixer

m3

0.04

15.1

power-sizing

1996

n.a.

Perry (1997) Table 9-50

f.o.b cost.

jacketed_including_mixer_perry_1996

Reactors

Mixers/settler

volume, m3

0.04

60

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

mixers/settler_reactor_turton_2001

Reactors

Tubular fixed bed

shell mass, kg

160

250,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

tubular_fixed_bed_reactor_towler_2010

Screens

DSM

area, m2

0.3

6

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

dsm_screen_turton_2001

Screens

Rotary

area, m2

0.3

15

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

rotary_screen_turton_2001

Screens

Stationary

area, m2

2

11

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

stationary_screen_turton_2001

Screens

Vibrating

area, m2

0.3

15

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

vibrating_screen_turton_2001

Screens

Vibrating grizzly

surface area, ft2

6

40

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

vibrating_grizzlies_seider_2013

Screens

Vibrating screen, 1 deck

surface area, ft2

32

60

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

vibrating_screen_1deck_seider_2013

Screens

Vibrating screen, 2 decks

surface area, ft2

32

192

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

vibrating_screen_2deck_seider_2013

Screens

Vibrating screen, 3 decks

surface area, ft2

48

192

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

vibrating_screen_3deck_seider_2013

Screens

Vibrating, single-deck, including motor

m2

14

65

power-sizing

1996

n.a.

Perry (1997) Table 9-50

Delivered cost.

vibrating_single_deck_including_motor_perry_1996

Size enlargement

Disk agglomerator

feed rate, lb/hr

800

80,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

disk_agglomerators_seider_2013

Size enlargement

Drum agglomerator

feed rate, lb/hr

800

240,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

drum_agglomerators_seider_2013

Size enlargement

Pellet mill

feed rate, lb/hr

800

80,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

pellet_mills_seider_2013

Size enlargement

Pug mill extruder

feed rate, lb/hr

80

40,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

pug_mill_extruders_seider_2013

Size enlargement

Roll-type press

feed rate, lb/hr

8,000

140,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

roll_type_presses_seider_2013

Size enlargement

Screw extruder

feed rate, lb/hr

8

800

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

screw_extruders_seider_2013

Size enlargement

Tableting press

feed rate, lb/hr

800

8,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

tableting_presses_seider_2013

Solid-liquid separators

Clarifier, concrete

settling area, ft2

8,000

125,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Concrete.

clarifier_concrete_seider_2013

Solid-liquid separators

Clarifier, steel

settling area, ft2

80

8,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

clarifier_steel_seider_2013

Solid-liquid separators

Hydroclone

liquid feed rate, gal/min

8

1,200

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

hydroclone_seider_2013

Solid-liquid separators

Thickener, concrete

settling area, ft2

8,000

125,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Concrete.

thickener_concrete_seider_2013

Solid-liquid separators

Thickener, steel

settling area, ft2

80

8,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

thickener_steel_seider_2013

Solid-liquid separators

Wet classifier (rake & spiral)

solids feed rate, lb/hr

8,000

800,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

wet_classifier_seider_2013

Solids-handling systems

Bin

volume, ft3

10

100,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. , atmospheric pressure.

bins_seider_2013

Solids-handling systems

Feeder, belt

volumetric flow rate, ft3/hr

120

500

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes motor and belt drive.

feeder_belt_seider_2013

Solids-handling systems

Feeder, screw

volumetric flow rate, ft3/hr

400

10,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

feeder_screw_seider_2013

Solids-handling systems

Feeder, vibratory

volumetric flow rate, ft3/hr

40

900

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Includes motor and belt drive.

feeder_vibratory_seider_2013

Tanks

API-fixed roof

volume, m3

90

30,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

api-fixed_roof_tank_turton_2001

Tanks

API-floating roof

volume, m3

1,000

40,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

api-floating_roof_tank_turton_2001

Tanks

Atmospheric, horizontal cylinder

m3

0.4

151

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost.

atmospheric_horizontal_cylinder_perry_1996

Tanks

Cone roof

volume, gal

10,000

1,000,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. , pressure to 3 psig.

cone_roof_tank_seider_2013

Tanks

Cone-roof tank

capacity, m3

10

4,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

cone_roof_tank_towler_2010

Tanks

Floating roof

volume, gal

30,000

1,000,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. , pressure to 3 psig.

floating_roof_tank_seider_2013

Tanks

Floating-roof tank

capacity, m3

100

10,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

floating_roof_tank_towler_2010

Tanks

Gas holder

volume, ft3

4,000

400,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. , pressure to 3 psig.

gas_holder_seider_2013

Tanks

Open

volume, gal

1,000

30,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

f.o.b. purchase cost. Fiberglass.

open_tank_fiberglass_seider_2013

Tanks

Spherical, 0-30 psig

volume, gal

10,000

1,000,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

spherical_tank_low_p_seider_2013

Tanks

Spherical, 30-200 psig

volume, gal

10,000

750,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

spherical_tank_high_p_seider_2013

Tanks

Vertical agitated, excluding motor

m3

0.4

76

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost. Including motor.

vertical_agitated_excluding_motor_perry_1996

Tanks

Vertical cylinder

m3

0.4

76

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost.

vertical_cylinder_perry_1996

Tanks

Vertical jacketed

m3

0.26

5.7

power-sizing

1996

Carbon steel

Perry (1997) Table 9-50

f.o.b cost.

vertical_jacketed_perry_1996

Towers

Distillation including internals (trays)

(feed, lb/year / 106)0.65

300

30,000

power-sizing

1996

n.a.

Perry (1997) Table 9-50

Installed cost.

distillation_including_internals_trays_perry_1996

Towers

Platform & ladders for towers

vessel’s insider diameter, ft & tangent-to-tangent length of the shell, ft

3

24

2-var power-law

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost.

tower_platform_ladder_seider_2013

Towers

Tray and packed

volume, m3

0.3

520

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

tower_tray_n_packed_turton_2001

Towers

Vertical pressure vessels for separation

weight of shell & two heads, lb

9,000

2,500,000

ln-ln quadratic

2013

Carbon steel

Seider et al. (2016) Section 16.5

f.o.b. purchase cost. Vertical pressure vessels for various separation operations, including distillation, absorption, and stripping. Including nozzles, manholes, a skirt, and internals, platforms (but not plates and/or packing)

vertical_pressure_vessel_for_separation_seider_2013

Trays

Bubble-cap

column diameter, m

0.5

5

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

bubble_cap_tray_towler_2010

Trays

Bubble-cap

inside tower diameter, ft

2

16

exponential

2013

Carbon steel

Seider et al. (2016) Section 16.5

Installed cost.

bubble_cap_tray_seider_2013

Trays

Demisters

area, m2

0.7

10.5

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

trays_demisters_turton_2001

Trays

Liquid distributor

column cross-sectional area, ft2

offset power-law

2013

n.a.

Seider et al. (2016) Section 16.5

Installed costs. Very approximate estimate in the absence of a vendor quote; cost data for high-performance liquid distributors and redistributors are not widely available.

liquid_distributor_seider_2013

Trays

Sieve

column diameter, m

0.5

5

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost. Cost per tray, based on a stack of 30 trays.

sieve_tray_towler_2010

Trays

Sieve

area, m2

0.07

12.3

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

trays_sieve_turton_2001

Trays

Sieve

inside tower diameter, ft

2

16

exponential

2013

Carbon steel

Seider et al. (2016) Section 16.5

Installed cost. Cost per tray.

sieve_tray_seider_2013

Trays

Valve

column diameter, m

0.5

5

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

valve_tray_towler_2010

Trays

Valve

area, m2

0.7

10.5

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

trays_valve_turton_2001

Trays

Valve

inside tower diameter, ft

2

16

exponential

2013

Carbon steel

Seider et al. (2016) Section 16.5

Installed cost.

valve_tray_seider_2013

Turbines

Axial gas turbine

shaft power, kW

10

10,000

offset power-law

2003

n.a.

Ulrich (2003)

axial_gas_turbine_ulrich_2003

Turbines

Axial gas turbines

fluid power, kW

100

4,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

axial_gas_turbines_turton_2001

Turbines

Condensing steam turbine

shaft power, kW

100

20,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

condensing_steam_turbine_towler_2010

Turbines

Gas expander, pressure discharge

power extracted, Hp

20

5,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

gas_expander_pressure_discharge_seider_2013

Turbines

Gas expander, vacuum discharge

power extracted, Hp

200

8,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

gas_expander_vacuum_discharge_seider_2013

Turbines

Gas turbine

shaft power, kW

7,500

23,000

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

gas_turbine_turton_2001

Turbines

Gas turbine

shaft power, Hp

100

10,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

gas_turbine_seider_2013

Turbines

Liquid expander

power extracted, Hp

150

2,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

liquid_expander_seider_2013

Turbines

Radial expander

shaft power, kW

2.5

1,500

offset power-law

2003

n.a.

Ulrich (2003)

radial_expander_ulrich_2003

Turbines

Radial gas/liquid expanders

fluid power, kW

100

1,500

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

radial_gas_liquid_expanders_turton_2001

Turbines

Steam turbine

gross power, MWe

offset power-law

2002

n.a.

Kreutz (2002)

With condenser

steam_turbine_kreutz_2002

Turbines

Steam turbine

shaft power, kW

70

7,500

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

steam_turbine_turton_2001

Turbines

Steam turbine, condensing

shaft power, Hp

250

10,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

steam_turbine_condensing_seider_2013

Turbines

Steam turbine, noncondensing

shaft power, Hp

250

10,000

offset power-law

2013

Carbon steel

Seider et al. (2016) Table 16.32

f.o.b. purchase cost.

steam_turbine_noncondensing_seider_2013

Utilities

Cooling tower & pumps

flow, L/s

100

10,000

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Field assembly.

cooling_tower_n_pumps_towler_2010

Utilities

Packaged mechanical refrigerator

evaporator duty, kW

50

1,500

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

packaged_mechanical_refrigerator_towler_2010

Utilities

Refrigeration, package mechanical

kW

35.2

3,520

power-sizing

1996

n.a.

Perry (1997) Table 9-50

Installed cost.

refrigeration_package_mechanical_perry_1996

Utilities

Wastewater treatment, primary

wastewater rate, gal/min

75

75,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

Bare-module cost

wastewater_primary_seider_2013

Utilities

Wastewater treatment, primary + secondary

wastewater rate, gal/min

75

75,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

Bare-module cost

wastewater_primary_secondary_seider_2013

Utilities

Wastewater treatment, primary + secondary + tertiary

wastewater rate, gal/min

75

75,000

offset power-law

2013

n.a.

Seider et al. (2016) Table 16.32

Bare-module cost

wastewater_primary_secondary_tertiary_seider_2013

Utilities

Water ion exchange plant

flow, m3/h

1

50

offset power-law

2010

Carbon steel

Towler & Sinnott (2010) Table 7.2

Purchased cost.

water_ion_exchange_plant_towler_2010

Vaporizers

Internal coils/jackets

volume, m3

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

internal_coils_vaporizers_turton_2001

Vaporizers

Jacketed vessels

volume, m3

1

100

log-log quadratic

2001

Carbon steel

Turton et al. (2018) Table A.1

Purchased cost, ambient pressure

jacketed_vessels_vaporizers_turton_2001

The Equipment class

from openpytea import Equipment

Each Equipment object represents one piece of process equipment. On construction it automatically:

  1. Looks up the matching cost correlation from cost_correlations.csv.

  2. Computes the purchased cost, with automatic parallelization if the size parameter exceeds the correlation’s upper bound.

  3. Inflates the cost to the target year using CEPCI.

  4. Applies process and material factors to produce the direct (installed) cost.

Constructor parameters

Parameter

Type

Description

name

str

Identifier for this equipment item (used in plots and reports).

param

float, or tuple/list of two floats

Size/capacity parameter. Units depend on the equipment type — check cost_correlations.csv. Pass a 2-element (S1, S2) tuple/list for two-parameter forms such as "2-var power-law" (see Example 10). Ignored when purchased_cost is given.

process_type

str

"Solids", "Fluids", "Mixed", or "Electrical" — controls default installation factor values.

category

str

Equipment category — must match a row in cost_correlations.csv (case-insensitive).

type

str or None

Equipment sub-type within the category. Required when a category has multiple types.

material

str or None

Construction material. Default: None, which uses the resolved correlation’s default material (falling back to "Carbon steel" if there’s no match). A material that matches this resolved default — whether auto-filled or passed explicitly — always gets \(f_m = 1.0\), since the correlation’s cost already prices that material in. Passing a different material instead uses the ratio of the two materials’ factors from the table below (target \(f_m\) divided by default \(f_m\), using 1.0 for a default material not in the table, e.g. “Cast iron”), so the factor stays relative to the correlation’s actual cost basis instead of double-counting it. Raises if the target material isn’t found in the table.

target_year

int

Year to inflate costs to. Default: 2024.

purchased_cost

float or None

Supply your own purchased cost and bypass the correlation entirely.

cost_year

int or None

Reference year of a manually supplied purchased_cost. If given, CEPCI inflation is applied from this year to target_year.

cost_func

str or None

Explicit correlation key (the key column in the CSV). Use this to select a specific correlation when multiple exist for the same category/type.

num_units

int or None

Override the number of parallel units. By default this is set automatically by the parallelization logic.

piping_factor, erection_factor, … lagging_factor

float or None

Per-factor overrides. None uses the process_type default.

material_factor

float or None

Override the material factor. None uses 1.0 when material matches the resolved default, or the ratio of the two materials’ table factors otherwise.

Usage examples

The examples below show the main ways to create Equipment objects. To see the printed outputs of each code cell, refer to the walkthrough notebook.

Example 1 — Standard usage

Define a heat exchanger using a correlation from the database:

from openpytea import Equipment

hx = Equipment(
    name="HX-101",
    param=250,                       # heat transfer area in m²
    process_type="Fluids",
    category="Heat exchangers",
    type="Floating head",
    material="316 stainless steel",
    target_year=2024,
)

print(hx)
print(f"Purchased cost : ${hx.purchased_cost:,.0f}")
print(f"Direct cost    : ${hx.direct_cost:,.0f}")

Example 2 — Selecting a specific correlation key

When multiple correlations cover the same equipment type (e.g., compressors from different studies), use cost_func to pin the exact database key:

comp = Equipment(
    name="COMP-01",
    param=1,                         # net electric power, MW
    process_type="Fluids",
    category="Compressors, fans, & blowers",
    type="Compressor, centrifugal",
    material="Carbon steel",
    cost_func="co2_compressor_manzolini_2011",
)
print(comp)

Example 3 — Manually specified purchased cost

Skip the correlation entirely and supply your own cost. If you also provide cost_year, CEPCI inflation to target_year is applied automatically:

dryer = Equipment(
    name="Rotary Dryer D-301",
    param=0,                         # ignored when purchased_cost is set
    process_type="Solids",
    category="Dryers",
    material="Carbon steel",
    purchased_cost=1_500_000,        # vendor quote in 2021 USD
    cost_year=2021,                  # inflated to target_year=2024
)
print(dryer)

Example 4 — Automatic parallelization

When param exceeds the correlation’s upper capacity limit, the module splits the load into the minimum number of equal parallel units:

# The centrifugal compressor correlation is valid up to 30 000 kW.
# Requesting 50 000 kW triggers automatic splitting into 2 units.
large_comp = Equipment(
    name="COMP-LARGE",
    param=50_000,                    # driver power in kW
    process_type="Fluids",
    category="Compressors, fans, & blowers",
    type="Compressor, centrifugal",
    material="Carbon steel",
)
print(large_comp)
print(f"Number of parallel units: {large_comp.num_units}")

Example 5 — Inflation to a custom target year

hx_2020 = Equipment(
    name="HX-102",
    param=250,
    process_type="Fluids",
    category="Heat exchangers",
    type="Floating head",
    material="316 stainless steel",
    target_year=2020,                # inflate to 2020 instead of 2024
)
print(hx_2020)

Example 6 — Fixing the number of units manually

fridge = Equipment(
    name="Refrigerator R-201",
    param=180,
    process_type="Fluids",
    category="Utilities",
    type="Packaged mechanical refrigerator",
    num_units=3,                     # bypass auto-parallelization
)
print(fridge)

Example 7 — Automatic default material resolution

Leaving material unset resolves it from the matched correlation’s own default material column, with \(f_m = 1.0\) — the correlation’s quoted cost already prices in that material, so no extra multiplier is applied. This batch centrifuge correlation defaults to “Stainless steel”:

centrifuge = Equipment(
    name="Centrifuge C-101",
    param=30,                        # bowl diameter, in
    process_type="Fluids",
    category="Centrifuges",
    type="Batch, bottom-drive, vertical basket",
)
print(f"material        : {centrifuge.material}")         # Stainless steel
print(f"material_factor : {centrifuge.material_factor}")  # 1.0

Passing a different material instead rescales the table’s factor relative to the correlation’s own default rather than the usual carbon steel baseline — requesting Inconel construction here applies the ratio of Inconel’s factor to Stainless steel’s factor (1.70 / 1.30 ≈ 1.31), not the raw 1.70, since the correlation’s cost basis is already stainless steel rather than carbon steel:

centrifuge_inconel = Equipment(
    name="Centrifuge C-101 (Inconel)",
    param=30,
    process_type="Fluids",
    category="Centrifuges",
    type="Batch, bottom-drive, vertical basket",
    material="Inconel",
)
print(f"material_factor : {centrifuge_inconel.material_factor:.3f}")  # 1.308

If the resolved default isn’t recognized in material_factors (e.g. “Cast iron”, “Ceramic”), it’s still reported as material with \(f_m = 1.0\), and an explicit different material falls back to its raw table factor (an unrecognized default has no factor to divide out).

Example 8 — Comparing materials

The material factor \(f_m\) multiplies the installed cost. Here the same agitator is costed in carbon steel versus Hastelloy C:

mixer_cs = Equipment(
    name="Agitator M-101",
    param=100,
    process_type="Fluids",
    category="Agitators, blenders, & mixers",
    type="Propeller mixer",
    material="Carbon steel",         # fm = 1.00
)

mixer_alloy = Equipment(
    name="Agitator M-101 (Hastelloy)",
    param=100,
    process_type="Fluids",
    category="Agitators, blenders, & mixers",
    type="Propeller mixer",
    material="Hastelloy C",          # fm = 1.55
)

print(f"Carbon steel direct cost : ${mixer_cs.direct_cost:,.0f}")
print(f"Hastelloy C direct cost  : ${mixer_alloy.direct_cost:,.0f}")

Example 9 — Overriding installation factors

Individual installation factors can be overridden without affecting the rest. The class attributes process_factors and material_factors show all defaults:

# Inspect defaults first
print(Equipment.process_factors["Fluids"])
print(Equipment.material_factors["316 stainless steel"])

reactor = Equipment(
    name="Reactor R-101",
    param=50,
    process_type="Fluids",
    category="Reactors",
    type="Glass-lined agitated",
    material="316 stainless steel",
    piping_factor=0.95,              # override default 0.80
    material_factor=1.4,             # override default 1.30
)
print(f"piping_factor   : {reactor.piping_factor}")
print(f"material_factor : {reactor.material_factor}")

Example 10 — Two-parameter correlations

Correlations with form = "2-var power-law" are priced off two independent size parameters. Pass both as a (S1, S2) tuple/list in param — here, belt width (in) and belt length (ft):

belt = Equipment(
    name="Belt conveyor BC-101",
    param=(24, 150),                 # (width, in;  length, ft)
    process_type="Solids",
    category="Conveyors",
    cost_func="belt_conveyor_seider_2013",
)
print(belt)

s2_lower/s2_upper in the CSV bound the second parameter the same way s_lower/s_upper bound the first, except exceeding s2_upper always raises ValueError — it never triggers parallelization the way s_upper does.

Listing available equipment

Print all categories and types in the built-in database:

from openpytea.equipment import CostCorrelationDB, COST_DB_DF

db = CostCorrelationDB(COST_DB_DF)

# All unique categories
print(db.df["category"].unique())

# All types and metadata for a specific category
mask = db.df["category"].str.lower() == "heat exchangers"
print(db.df.loc[mask, ["type", "form", "cost_year", "source"]])

You can also download the full database: cost_correlations.csv

Available materials

The table below lists the valid material strings and their factors \(f_m\). Costs are relative to carbon steel (= 1.0).

Source: Towler & Sinnott (2022)

Material

Factor \(f_m\)

"Carbon steel"

1.00

"Aluminum"

1.07

"Bronze"

1.07

"Cast steel"

1.10

"Stainless steel"

1.30

"304 stainless steel"

1.30

"316 stainless steel"

1.30

"321 stainless steel"

1.50

"Hastelloy C"

1.55

"Monel"

1.65

"Nickel"

1.70

"Inconel"

1.70

"Stainless steel" (no grade specified) is not part of the original Towler & Sinnott table — it’s added here, set equal to "304 stainless steel" since that’s the most common general-purpose grade. This is also the value used in cost_correlations.csv for rows whose default material is unspecified-grade stainless steel.

Process installation factors

Default installation factors by process_type. Any factor can be overridden per equipment item via the corresponding constructor keyword (e.g., piping_factor=0.95).

Source: Towler & Sinnott (2022)

Factor

Solids

Fluids

Mixed

Electrical

Erection \((f_{er})\)

0.60

0.30

0.50

0.40

Piping \((f_p)\)

0.20

0.80

0.60

0.10

Instrumentation \((f_i)\)

0.20

0.30

0.30

0.70

Electrical \((f_{el})\)

0.15

0.20

0.20

0.70

Civil \((f_c)\)

0.20

0.30

0.30

0.20

Structural steel \((f_s)\)

0.10

0.20

0.20

0.10

Lagging & painting \((f_l)\)

0.05

0.10

0.10

0.10

Standalone inflation adjustment

The inflation_adjustment() function can be used independently to convert any cost between years:

from openpytea import inflation_adjustment

# Convert a $500 000 cost quoted in 2015 to 2024 USD
adjusted = inflation_adjustment(500_000, cost_year=2015, target_year=2024)
print(f"2015 cost: $500,000  →  2024 cost: ${adjusted:,.0f}")

See also

References